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Kemppi KEMPOWELD 4200 User Manual

Kemppi KEMPOWELD 4200
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KEMPOWELD
4200
4200W
5500W
Operation instructions english
Gebrauchsanweisung deutsch
Gebruiksaanwijzing nederlands
Manuel d’utilisation fraais
1922020E
0531
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Kemppi KEMPOWELD 4200 Specifications

General IconGeneral
Input Frequency50/60 Hz
Protection ClassIP23S
Input Voltage400 V
Welding ProcessMIG/MAG
Electrode Sizes1.6 - 5.0 mm
Power Supply Voltage400 V

Summary

Preface

Introduction

General introduction to the manual and product.

Product Introduction

Overview of Kempoweld welding equipment and wire feeder units.

Operation Safety

Kempoweld Panels

Operation Control and Connectors

Details of front panel controls, switches, lamps, and connectors.

Parts of Cooling Unit Kempoweld 4200W and 5500W

Identifies components of the integrated cooling unit.

Rear Plate of Kempoweld 4200, 4200W and 5500W

Lists connectors and fuses on the rear panel.

Wire Feeder Panels

Front Panel

Details of controls and connectors on the wire feeder front panel.

Accessories

Lists accessories like KMW sync and control connectors.

Cooling Unit Connections

Describes water hose connections for the gun.

Rear Panel

Identifies connectors on the wire feeder rear panel.

Inside Wire Feeder Unit

Components inside the wire feeder unit, like reel locking and feed mechanism.

Units and Cables

Air-cooled Interconnection Cables

Lists parts for air-cooled interconnection cables.

Liquid-cooled Interconnection Cables

Lists parts for liquid-cooled interconnection cables.

Marking of Interconnection Cable Item

Explains how interconnection cables are marked.

Installation

Transport and Lifting of the Machine

Instructions for safely moving and lifting the welding equipment.

Siting the Machine

Guidelines for placing the machine for optimal cooling and safety.

Connection to the Mains Supply

Steps for connecting the machine to the electrical power supply.

Welding and Return Current Cables

Requirements for selecting and using welding and return current cables.

Operation and Use of Controls

Main Switch (S1)

Operation of the main power switch and its positions.

Adjustment of Welding Voltage

How to set the welding voltage using coarse and fine control switches.

Pilot Lamps

Explanation of the function of indicator lamps (H1, H2).

Control Fuse (F1)

Details about the control fuse and its replacement.

Adjustment for Arc Roughness

How to adjust arc roughness using return current connectors.

Operation of Cooling Fan

Accessory Drawer

Adjustment for Wire Feed

Volt / Ampere Metering Unit MSD-1

Cooling Unit

Installation of Cooling

Steps for installing and filling the cooling unit's water system.

Operation Switches

Operation Disturbances

Maintenance

Cables

Daily checks and safety of welding and connection cables.

Power Source

Periodic checks and cleaning of the power source components.

Regular Maintenance

Overview of services provided by authorized repair shops.

Disposal of the Machine

Technical Data

Ordering Numbers

Terms of Guarantee

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