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Kemppi KEMPOTIG 4500 - User Manual

Kemppi KEMPOTIG 4500
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KEMPOTIG AC/DC
1916130
KÄYTTÖOHJE
BRUKSANVISNING
OPERATION INSTRUCTIONS
GEBRAUCHSANWEISUNG
GEBRUIKSAANWIJZING
MANUEL D'UTILISATION
9939
KEMPOTIG 4500 AC/DC
Lue ja perehdy tähän ohjeeseen ennen hitsauskoneen käyttöönottoa !
Läs noga igenom denna bruksanvisningen före bruket av svetsmaskinen !
Read carefully these instructions before you use the welding machine !
Bitte, lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schweiß-
maschine !
Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in
gebruik neemt !
Veuillez lire et appliquer ces instructions avant utilisation de la machine!
KEMPOTIG AC/DC
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Summary

Operation Controls and Connectors

Key Component Descriptions

Details on fuses, indicator lamps, and selection switches for welding operations.

Accessories and Cables

Cable Types and Specifications

Details on return current cables, MMA welding cables, and their specifications.

Remote Control Units

C 100 C;C 100 D Operation

Operation of C 100C/C 100D remote controls for MMA/TIG welding current adjustment.

Foot Pedal Control (C 100 F)

Operation of the foot pedal for TIG welding, including start function and current control.

Long Pulse Control (C 100 P)

Operation of the long pulse unit for TIG welding, covering pulse, base, and interval settings.

Meter Unit MU 20 D

Functionality and Display

Description of the MU 20D's digital display for welding current and voltage monitoring.

PSM Auxiliary Functional Units

PSM 10 Operations

Details on PSM 10 operations, including start current control and characteristic curve selection.

PSM 20 Meter Unit

Description of the PSM 20 meter unit for current and voltage control and measurement.

Operation Safety

General Safety Precautions

Essential safety guidelines for arc welding, including eye protection and fire safety.

Specific Welding Hazards

Warnings about hazards from arc radiation, mains voltage, welding fumes, and special jobs.

Terms of Guarantee

Guarantee Limitations

Conditions not covered by the guarantee, such as wear and tear or incorrect voltage supply.

Guarantee Period and Repairs

Details on the guarantee validity period and procedures for undertaking guarantee repairs.

General Information

Machine Specifications and Suitability

Overview of Kempotig 4500 AC/DC capabilities for MMA, TIG, and carbon arc gouging.

Recommended Auxiliary Units

List of recommended units to be used with the Kempotig 4500 AC/DC power source.

Installation

Siting the Machine

Guidelines for positioning the welding machine to ensure proper cooling and avoid dust.

Main Supply Connection

Instructions for connecting the machine to the main power supply, including cable and fuse ratings.

Assembly and Operation of Welding Equipment

MMA Welding Setup

Connecting cables and selecting current type for MMA welding operations.

TIG;MMA Welding Setup

Connecting cables and selecting current type for TIG/MMA welding operations.

AC-TIG Welding Balance Control

Using the balance control (R1) to optimize penetration and cleaning in AC-TIG welding.

Operation Disturbances

Loss of Mains Phase

Troubleshooting steps for when a phase is lost in the mains supply.

Overvoltage and Overload Protections

Understanding and resetting overvoltage releasing and overload protection mechanisms.

Maintenance

Cleaning the Dust Filter

Procedure for cleaning the machine's dust filter to ensure proper operation and cooling.

Regular Maintenance Checks

Key points for regular maintenance, including checking connections, controls, and overall condition.

Technical Data

Machine Specifications

Detailed technical specifications including power, load, control ranges, and dimensions.

Efficiency and Environmental Ratings

Information on power factor, efficiency, temperature class, and degree of protection.

Kemppi KEMPOTIG 4500 Specifications

General IconGeneral
Input Voltage3 x 400 V
Welding ProcessTIG, MMA
Output Current TIG5 - 450 A
Open Circuit Voltage80 V
Protection ClassIP23
Control TypeDigital
StandardsEN 60974-1

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