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Kemppi KempoMat 4000 User Manual

Kemppi KempoMat 4000
24 pages
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1921960E
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Kemppi KempoMat 4000 Specifications

General IconGeneral
BrandKemppi
ModelKempoMat 4000
CategoryWelding System
LanguageEnglish

Summary

Product Preface and Introduction

Introduction

General overview of the manual's purpose and safety guidance.

Product Introduction

Describes the Kempomat power sources and wire feeder units.

Power Source Installation Guide

Transport and Lifting of the Machine

Safe procedures for moving and lifting the welding machine unit.

Siting the Machine

Guidelines for optimal machine placement, ventilation, and environmental protection.

Connection to the Mains Supply

Detailed instructions for safely connecting the power source to the electrical mains.

Mounting of the Mains Cable

Steps for correctly installing and securing the mains power cable to the unit.

Welding and Return Current Cables

Specifications and recommendations for selecting and using welding and return current cables.

Wirefeeder Operation and Setup

Parts of Wire Feed Mechanism

Identification and description of the various components within the wire feed mechanism.

Installation of the Wire Feed System

Comprehensive guide for installing the wire feed system, including motor and gear adjustments.

Installation of Wire Feed

Instructions for selecting and fitting correct wire feed rolls and guide tubes.

Mounting of MIG Welding Gun

Guidance on the proper mounting of the MIG welding gun to ensure good connection.

Mounting and Locking of Wire Reel

Procedures for securely mounting and locking the wire reel onto the wire feeder.

Automatic Wire Feed to Gun

Explanation of the automatic wire feed function and its setup for rapid wire feeding.

Adjustment of Tightness of Wire Reel Brake

How to adjust the wire reel brake for controlled wire dispensing and prevent unspooling.

Shielding Gas

Instructions for connecting, setting up, and regulating the shielding gas supply.

Power Source Operation and Controls

Kempomat Panels

Overview of the main controls, indicators, and connectors on the Kempomat front panels.

Wire Feed Panel

Detailed description of the controls and adjustments found on the wire feed panel.

Wire Feeder Unit

Explanation of the controls and functions of the wire feeder unit itself.

Main Switches and Pilot Lamps

Information on the main power switches, pilot lamps, and voltage selection settings.

Adjustment for Arc Roughness I, II

How to adjust the arc characteristics using different current connectors for varied welding results.

Operation of Cooling Fan

Details on the automatic operation of the cooling fan and important usage notes.

Control Panel Features and Adjustments

Wire Feed Speed Potentiometer

Instructions for steplessly adjusting the wire feed speed using the control potentiometer.

Burn Back Time

Guidance on setting the burn back time for proper wire termination after welding.

KMW Timer

Explanation of the KMW timer functions for spot, cycle, and continuous arc welding modes.

Machine Accessories and Options

Volt / Ampere Metering Unit MSD 1

Description and mounting instructions for the optional MSD 1 metering unit.

KMW Sync

Information about the KMW sync unit for using push-pull guns with the machine.

Installation and Mounting

Step-by-step guide for installing the KMW timer accessory onto the machine.

Troubleshooting Operation Disturbances

Cable Inspection and Safety

Checking welding and connection cables for safety, condition, and compliance.

Power Source Maintenance Checks

Regular checks and maintenance procedures for the power source unit.

Scheduled Equipment Maintenance

Part Numbers and Ordering Information

Technical Specifications Overview

Kempomat 2500 Specifications

Detailed technical data and specifications for the Kempomat 2500 model.

Kempomat 3200 Specifications

Detailed technical data and specifications for the Kempomat 3200 model.

Kempomat 4000 Specifications

Detailed technical data and specifications for the Kempomat 4000 model.

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