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Kemppi MasterTig MLS 4000 User Manual

Kemppi MasterTig MLS 4000
27 pages
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MASTER
MLS™ 2500, 2503, 3500, 3503
MASTERTIG
MLS™ 3000, 3003, 4000, 4003
MASTERCOOL
10,12
Operation instructions english
Gebrauchsanweisung deutsch
Gebruiksaanwijzing nederlands
Manuel d’utilisation fraais
1910031E
0606

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Kemppi MasterTig MLS 4000 Specifications

General IconGeneral
BrandKemppi
ModelMasterTig MLS 4000
CategoryWelding System
LanguageEnglish

Summary

User Manual Preface

Kemppi Product Introduction

Manual purpose, product overview, and safety warnings.

Master MLS & Mastertig MLS Overview

Details on Master MLS and Mastertig MLS welding systems, including their functions and capabilities.

Welding Safety Precautions

Essential safety precautions for welding arc, fire hazards, and mains voltage.

Equipment Installation Guide

Unpacking and Initial Inspection

Instructions for unpacking equipment and checking for damage or missing parts.

Machine Placement and Environment

Guidance on selecting a suitable location for the welding machine.

Serial Number Identification

Locating and understanding the importance of the machine's serial number for identification.

Main Machine Components

Identification of main parts and connectors on the front of the welding machine.

Function Panel Installation Steps

Steps for connecting and mounting the function panel to the power source.

Connecting to Mains Power

Safety instructions and requirements for connecting the machine to the mains power supply.

Connecting Welding Cables

Instructions for connecting the welding cables to the machine.

MMA Polarity Selection

How to select the correct welding polarity for MMA welding processes.

Earth Clamp Connection

Instructions for correctly connecting the earth clamp for optimal safety and performance.

Cooling Unit Connection

Information on connecting and using the Mastercool cooling units with TIG welding.

Shield Gas System Setup

Guidelines for setting up the shield gas system for TIG welding.

Gas Bottle and Regulator Installation

Steps for safely installing the gas bottle and connecting the gas flow regulator.

Operating the Welding Machine

Available Welding Processes

Overview of MMA, TIG, Synergetic Pulsed TIG, and Long Pulsed TIG welding capabilities.

Power Source Operation

Basic operation of the power source and its controls.

Indicator Lights Explained

Meaning of the indicator lights on the power source for status monitoring.

MMA Welding Panel MEL

Description of the MEL panel controls for MMA welding operations.

MMA Welding Panel MEX

Details on the MEX panel functions for MMA welding, including parameter selection.

TIG Welding Panel MTL

Basic functions of the MTL panel for TIG welding, including parameter adjustments.

TIG Welding Panel MTX

Pulsed TIG and 4T-LOG functions of the MTX panel.

TIG Welding Panel MTZ

Pulsed TIG and MINILOG functions of the MTZ panel.

TIG Welding Panel MTM

Pulsed TIG and MINILOG functions with memory on the MTM panel.

Saving Welding Settings (MTM)

How to save and store welding parameters and settings in MTM panel memory channels.

Adopting Saved Settings

Procedure for recalling and applying saved welding settings from memory.

Remote Control Memory Channels

Selecting memory channels using remote control and CH button.

SETUP Functions Configuration

Configuration and modification of panel functions using the SETUP state.

Foot Pedal Control R11F

Operation and adjustment of the R11F foot pedal control for TIG welding.

Cooling Unit Operation

Operation and monitoring of the Mastercool cooling units.

Storage Guidelines

Recommendations for storing the machine in a clean and dry environment.

Machine Maintenance

Routine Maintenance

Tasks for routine maintenance, including cleaning and connection checks.

Six-Month Maintenance Checks

Specific maintenance steps to be performed every six months.

Kemppi Service Contract Options

Information on service contracts for professional maintenance and equipment testing.

Troubleshooting Guide

Guidance for resolving common problems like no power or improper welding operation.

Equipment Disposal and Recycling

Environmental guidelines for disposing of electrical equipment responsibly.

Spare Parts and Ordering

Technical Specifications

MLS 2500/2503 Technical Data

Detailed technical specifications for Master MLS 2500 and 2503 models.

MLS 3500/3503 Technical Data

Detailed technical specifications for Master MLS 3500 and 3503 models.

Mastertig 3000/3003 Technical Data

Detailed technical specifications for Mastertig MLS 3000 and 3003 models.

Mastertig 4000/4003 Technical Data

Detailed technical specifications for Mastertig MLS 4000 and 4003 models.

Mastercool Cooling Unit Data

Technical specifications for Mastercool 10 and Mastercool 12 cooling units.

Product Guarantee Terms

Guarantee Limitations

Conditions and circumstances not covered by the product guarantee.

Guarantee Repair Procedures

Process for informing Kemppi about defects and undertaking guarantee repairs.

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