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Kemppi MASTERTIG MLS 2000 User Manual

Kemppi MASTERTIG MLS 2000
19 pages
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Operation instructions english
Gebrauchsanweisung deutsch
Gebruiksaanwijzing nederlands
Manuel d’utilisation fraais
1913160E
0530
MASTER
MLS™ 1600
MASTERTIG
MLS™ 2000
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Kemppi MASTERTIG MLS 2000 Specifications

General IconGeneral
TypeTIG/MMA Welding System
Welding ProcessesTIG, MMA
Output Current Range TIG5 - 200 A
Output Current Range MMA10 - 200 A
Open Circuit Voltage70 V
Control TypeDigital
Protection ClassIP23
Rated Input Current16 A

Summary

Preface

Introduction

General introduction to the Kemppi product manual and its purpose.

Product Introduction

Introduces the Master MLS 1600 and MasterTIG 2000 welding machines and their components.

Operation Safety

Outlines critical safety instructions for operating the welding machine regarding arc, fire, and mains voltage.

Installation

Removal From Packaging

Instructions for unpacking and checking the welding equipment for damage and completeness.

Locating the Machine

Guidelines for placing the welding machine on a stable, clean surface with adequate cooling space.

Serial Number

Importance of the serial number for identification and ordering spare parts.

Installation and Main Parts

Identifies main parts of the machine's front and basic installation considerations.

Installation of the Panel

Step-by-step guide for connecting and securing the machine's front panel.

Mains Connection

Safety and procedural guidelines for connecting the welding machine to mains power.

Welding Cable Connections

Details on connecting welding cables and choosing polarity in MMA welding, plus earthing.

Shield Gas

Information on handling gas bottles and using shield gas for TIG welding.

Installing Gas Bottle

Step-by-step instructions for installing a gas bottle and regulator correctly.

Operation

Welding Processes

Overview of supported welding processes: MMA, TIG, Synergic Pulsed TIG, and Long Pulsed TIG.

Operation Functions

Details on various operational functions, including power source and function panels.

Power Source

Instructions for switching the power source on/off safely and general operation.

Function Panels

Explanation of the role and types of function panels for different welding applications.

Indicator Lights

Description of indicator lights on the machine panel and their respective meanings.

MMA Welding Panel MEL

Detailed explanation of the MEL panel controls and functions for MMA welding.

TIG Welding Panel MTL – Basic Functions

Overview of the MTL panel for TIG welding, covering basic functions and controls.

MMA

How to select MMA welding mode on the MTL panel.

Arc Force

Explanation of the Arc Force function and its adjustment on the panel.

Hot Start

Description of the Hot Start function and how to adjust its parameters.

TIG Welding is Selected

Details on TIG welding modes like 2-sequence and 4-sequence torch trigger functions.

HF-Contact

Information on selecting between HF and contact ignition methods for TIG welding.

Remote

How to connect and utilize remote control units for welding current adjustments.

Adjustment of Parameters

Guide on adjusting welding parameters using panel buttons and potentiometers.

TIG Welding Panel MTX – Pulsed TIG Functions

Details on the MTX panel for TIG welding featuring pulsed TIG functions.

4T-LOG

Explanation of the 4T-LOG function on the MTX panel for welding torch control.

Spot

How to use the Spot function for precise welding at a defined spot.

Synergic Quickpulse

Description of the synergic quickpulse function for automated TIG welding parameter calculation.

Long Pulse

Details on the long pulse method for advanced weld pool control and parameter adjustment.

TIG Welding Panel MTM

Information on the MTM panel for TIG welding with pulsed TIG and Minilog functions.

Minilog

Explanation of the Minilog function for selecting and adjusting two current levels.

Saving Welding Settings (MTM)

Detailed steps for saving and recalling welding settings using memory channels on the MTM panel.

Taking the Saved Settings into Use

Instructions on how to recall and apply saved welding settings from memory channels.

Remote Controlling Memory Channels

Method for selecting and recalling saved settings using remote control and CH button.

Set-up Functions

Overview of setup functions and how to modify panel settings via setup state.

Storage

Guidelines for storing the welding machine in a clean, dry, and temperature-controlled environment.

Maintenance

Maintenance

General maintenance procedures for the welding machine.

Every Sixth Months

Recommended maintenance tasks to be performed at least every six months.

Service Contract

Information about Kemppi's service contracts for professional maintenance.

Ordering Numbers

List of ordering numbers for machines, torches, cables, and panels.

Troubleshooting

Troubleshooting

Common problems and their solutions for power issues and welding performance.

Disposal of the Machine

Environmental guidelines for the proper disposal of electrical equipment.

Technical Data

Terms of Guarantee

Limitations on Guarantee

Lists conditions and specific parts that are not covered under the product guarantee.

Undertaking Guarantee Repairs

Procedure for reporting guarantee defects and obtaining authorized repairs.

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