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Kemppi MasterTig 235ACDC User Manual

Kemppi MasterTig 235ACDC
82 pages
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MasterTig 235ACDC, 325DC, 335ACDC, 425DC
Operating manual - EN
MasterTig 235ACDC, 325DC, 335ACDC,
425DC
MasterTig Cooler M
© Kemppi
1
1920900 / 2052
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Kemppi MasterTig 235ACDC Specifications

General IconGeneral
Output Current Range (MMA)10 - 235 A
TIG Welding ProcessAC/DC
Welding current range (MMA)10 - 235 A
Protection classIP23
EMC classA
Rated Input Current16 A
Input Voltage400 V
Output 40 °C MMA200 A
Output 40 °C TIG235 A
Welding current range (TIG)5 - 235 A
Operating temperature range-10 °C to +40 °C
StandardsIEC 60974-1, IEC 60974-10
Duty Cycle (MMA, 40°C)60%

Summary

1. General

1.1 Equipment description

Overview of the welding system components and models.

2. Installation

2.1 Installing mains plug

Procedure for connecting the mains power plug.

2.2 Installing control panel

Steps for attaching the control panel to the power source.

2.3 Installing cooling unit

Guide for mounting and connecting the cooling unit.

2.4 Installing particle filter (optional)

Instructions for installing an optional particle filter.

2.5 Mounting units on cart (optional)

Procedures for mounting equipment on transport carts.

2.6 Connecting TIG torch

How to connect the TIG welding torch.

2.7 Connecting earth return cable and clamp

Proper connection of the earth return cable and clamp.

2.8 Connecting MMA electrode holder

Steps for connecting the MMA electrode holder.

2.9 Installing remote control

Guide for installing wired and wireless remote controls.

2.10 Installing gas bottle

How to safely install and connect a gas bottle.

2.11 Installing gas bottle on cart

Specific steps for mounting a gas bottle on a cart.

2.12 Moving equipment by lifting

Safe procedures for lifting the welding equipment.

3. Operation

3.1 Operating power source

Steps to turn on and start the welding power source.

3.2 Operating control panels MTP23X and MTP33X

Explanation of controls and functions for MTP23X/MTP33X panels.

3.2.1 Home

The main interface for adjusting welding current.

3.2.2 Start & stop sequence

Setting up pre-gas, upslope, downslope, and post-gas parameters.

3.2.3 Settings

Accessing and adjusting various system and welding parameters.

3.3 Operating control panel MTP35X

Guide for using the MTP35X control panel with advanced features.

3.3.1 Home view

The main display for current adjustment and status.

3.3.2 Weld Assist view

Wizard for selecting optimal welding parameters.

3.3.3 Memory channels view

Storing and recalling preset welding parameters.

3.3.4 Start & stop sequence view

Detailed adjustment of start and stop parameters.

3.3.5 Pulse view

Configuring pulse welding parameters.

3.3.6 Current mode view

Settings for AC, DC, and MIX current modes.

3.3.7 Settings view

Accessing and modifying general welding and system settings.

3.3.8 Info view

Viewing equipment usage, error logs, and software versions.

3.3.9 Screen saver

Customizing the screen saver image.

3.4 Operating cooling unit

How to start and operate the cooling unit.

3.5 Remote control

Using hand and foot pedal remote controls for current adjustment.

4. Maintenance

4.1 Disposal

Environmental guidelines for disposing of electrical equipment.

5. Troubleshooting

5.1 Error codes

List of error codes, their causes, and proposed actions.

6. Technical Data

6.1 Power source MasterTig 235ACDC

Technical specifications for the MasterTig 235ACDC power source.

6.2 Power source MasterTig 325DC

Technical specifications for the MasterTig 325DC power source.

6.3 Power source MasterTig 335ACDC

Technical specifications for the MasterTig 335ACDC power source.

6.4 Power source MasterTig 425DC

Technical specifications for the MasterTig 425DC power source.

6.5 Cooling unit MasterTig Cooler M

Technical specifications for the MasterTig Cooler M.

6.6 TIG guide tables

Recommended settings for TIG welding based on current and electrode.

6.7 Welding processes and features

Explanations of various welding processes and machine features.

6.8 Symbols used

Definitions of symbols used in the manual.

7. Ordering Codes

7.1 Accessories

List of available accessories and their ordering codes.

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