Kemppi MasterTig MLS 4000 User Manual

2 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY
CONTENTS
1. PREFACE .� 3
1.1. INTRODUCTION ....................................................................................................................3
1.2. PRODUCT INTRODUCTION .................................................................................................3
1.3. SAFE OPERATION ................................................................................................................3
2. INSTALLATION .........................................................................................................................4
2.1. REMOVAL FROM PACKAGING .............................................................................................4
2.2. LOCATING THE MACHINE ....................................................................................................4
2.3. SERIAL NUMBER ..................................................................................................................4
2.4. INSTALLATION AND MAIN PARTS .......................................................................................4
2.5. INSTALLATION OF THE PANEL ............................................................................................5
2.6. MAINS CONNECTION ...........................................................................................................5
2.7. WELDING CABLE CONNECTIONS ......................................................................................6
2.7.1. CHOOSING WELDING POLARITY IN MMA WELDING ...........................................6
2.7.2. EARTHING ................................................................................................................6
2.8. COOLING UNIT TO (MASTERCOOL 10, MASTERCOOL 12) ..............................................6
2.9. SHIELD GAS ..........................................................................................................................7
2.9.1. INSTALLATION OF GAS BOTTLE ............................................................................7
3. OPERATION .............................................................................................................................8
3.1. WELDING PROCESSES .......................................................................................................8
3.1.1. MMA WELDING ........................................................................................................8
3.1.2. TIG WELDING ...........................................................................................................8
3.1.3. SYNERGETIC PULSED TIG WELDING (A) .............................................................8
3.1.4. LONG PULSED TIG WELDING (B) ..........................................................................8
3.2. OPERATION FUNCTIONS .....................................................................................................8
3.2.1. POWER SOURCE ....................................................................................................8
3.2.2. FUNCTION PANELS .................................................................................................8
3.2.3. SAVING WELDING SETTINGS (MTM) ...................................................................15
3.2.4. ADOPTING THE SAVED SETTINGS ......................................................................16
3.2.5. REMOTE CONTROL MEMORY CHANNELS .........................................................16
3.2.6. SETUP FUNCTIONS ..............................................................................................16
3.2.7. FOOT PEDAL CONTROL R11F ..............................................................................17
3.3. COOLING UNIT OPERATION (MASTERCOOL 10, MASTERCOOL 12) ............................17
3.4. STORAGE ............................................................................................................................17
4. MAINTENANCE ......................................................................................................................18
4.1. REGULAR MAINTENANCE .................................................................................................18
4.1.1. EVERY SIXTH MONTHS ........................................................................................18
4.1.2. SERVICE CONTRACT ............................................................................................18
4.2. TROUBLESHOOTING .........................................................................................................18
4.3. DISPOSAL OF THE MACHINE ............................................................................................19
5. ORDERING NUMBERS ..........................................................................................................19
6. TECHNICAL DATA .................................................................................................................21
7. TERMS OF GUARANTEE ......................................................................................................26

Kemppi MasterTig MLS 4000 Specifications

General

Brand	Kemppi
Model	MasterTig MLS 4000
Category	Welding System
Language	English