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Kemppi MasterTig MLS 2500 User Manual

Kemppi MasterTig MLS 2500
23 pages
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Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d’utilisation • français
1910030E
0311
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Kemppi MasterTig MLS 2500 Specifications

General IconGeneral
Welding ProcessesTIG, MMA
Rated Input Current16 A
Output Current Range (TIG)5 - 250 A
Output Current MMA20 - 250 A
Protection ClassIP23
Duty Cycle TIG60%
Duty Cycle MMA60%

Summary

PREFACE

1.1. Introduction

General introduction to the manual and the Kemppi product overview.

1.2. Product Introduction

Introduces Master MLS and Mastertig MLS systems, components, and capabilities.

1.3. Operation Safety

Critical safety guidelines covering welding arc, fire, explosion, and mains voltage hazards.

INSTALLATION

2.1. Removal From Packaging

Procedures for checking equipment upon arrival and handling packaging materials.

2.2. Locating the Machine

Guidelines for positioning the welding machine in a suitable operating environment.

2.3. Serial Number

Explains how to find and use the machine's serial number for identification and service.

2.4. Installation and Main Parts

Identifies the primary components of the welding machine and their locations on the unit.

2.5. Panel Installation

Step-by-step guide for attaching the function panel to the main power source unit.

2.6. Mains Connection Procedure

Emphasizes safety and the requirement for an authorized electrician for mains cable connection.

2.7. Welding Cable Connections

Details on connecting welding cables, including polarity selection and earthing.

2.8. Cooling Unit Operation

Instructions for installing and using Mastercool cooling units with water-cooled TIG torches.

2.9. Shield Gas Usage

Information on selecting and using shield gases for TIG welding and gas flow settings.

2.9.1. Gas Bottle Installation

Guide for securely installing a gas bottle and connecting the gas regulator.

OPERATION

3.1. Overview of Welding Processes

Outlines available welding processes: MMA, TIG, Synergetic Pulsed TIG, and Long Pulsed TIG.

3.2. Operation Functions and Panels

Covers power source functions and the operation of various control panels.

3.2.2.1. Indicator Lights Explained

Explains the meaning of indicator lights on the control panel for status and error conditions.

3.2.2.2. MMA Welding Panel MEL Overview

Details the controls and functions of the MEL panel for MMA welding operations.

3.2.2.3. MMA Welding Panel MEX Overview

Details the controls and functions of the MEX panel for MMA welding operations.

3.2.2.4. TIG Welding Panel MTL: Basic Functions

Explains the basic functions and controls of the MTL panel for TIG welding.

3.2.2.5. TIG Welding Panel MTX: Pulsed TIG Functions

Details the pulsed TIG functions and controls available on the MTX panel.

3.2.2.6. TIG Welding Panel MTZ: Pulsed TIG & MINILOG

Explains pulsed TIG and MINILOG functions on the MTZ panel.

3.2.2.6. TIG Welding Panel MTM: Pulsed TIG & Memory

Details pulsed TIG, MINILOG, and memory functions on the MTM panel.

3.2.3. Saving Welding Settings (MTM Panel)

Instructions for saving and managing welding settings using the MTM panel's memory channels.

3.2.4. Recalling Saved Settings

Procedure for recalling and applying previously saved welding parameters from memory.

3.2.5. Remote Control and Memory Channels

How to select and use memory channels via remote control or CH button.

3.2.6. Using SETUP Functions

Guide to entering and using the SETUP mode for modifying panel functions and settings.

3.2.7. Foot Pedal Control R11F Operation

Instructions for installing and operating the R11F foot pedal for TIG welding current control.

3.3. Cooling Unit Operation and Checks

Steps for operating cooling units, including checks and thermal overload indicators.

3.4. Machine Storage Guidelines

Recommendations for storing the welding machine safely and appropriately.

MAINTENANCE

4.1. Regular Maintenance Schedule

Outlines essential regular maintenance tasks to ensure optimal performance and longevity.

4.2. Troubleshooting Common Issues

Provides solutions for common operational issues like no power or poor welding quality.

4.3. Machine Disposal and Recycling

Environmental guidelines for the proper disposal and recycling of the welding equipment.

TECHNICAL SPECIFICATIONS

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