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Kemppi Kempomat 4200 - User Manual

Kemppi Kempomat 4200
26 pages
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Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d’utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
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Kempomat
2500, 3200, 4200
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Summary

PREFACE

GENERAL

Introduction to the manual and general information about Kemppi products.

PRODUCT INTRODUCTION

Overview of Kempomat 2500, 3200, and 4200 power sources and wire feeder units.

INSTALLATION OF THE POWER SOURCE

POSITIONING OF THE MACHINE

Guidelines for placing the machine on a firm, dry, level surface with adequate cooling air circulation.

CONNECTION TO THE MAINS SUPPLY

Instructions for connecting the machine to the mains supply by a qualified electrician.

MOUNTING OF THE MAINS CABLE

Details on routing and connecting the mains cable, including phase and earth conductors.

WELDING AND RETURN CURRENT CABLES

Table of cable cross-sections and their loading capacities for welding and return current.

USE OF WIREFEEDER

WIRE FEED MECHANISM (2-ROLL)

Details components of the 2-roll wire feed mechanism, including guide tubes and feed rolls.

WIRE FEED MECHANISM (4-ROLL)

Details components of the 4-roll wire feed mechanism, including guide tubes and feed rolls.

INSTALLATION OF THE WIRE FEED SYSTEM

Steps for mounting the wire feeder unit and connecting cables, including max wire feed speed adjustment.

INSTALLATION OF WIRE FEED

Details wire feed rolls and guide tubes for different wire types and purposes.

MOUNTING OF MIG WELDING GUN

Instructions for attaching the MIG welding gun, ensuring compatibility and proper connection.

MOUNTING AND LOCKING OF WIRE REEL

Steps for securely mounting and locking the wire reel onto the wire feeder unit.

AUTOMATIC WIRE FEED TO GUN

Procedure for automatic wire feeding, including groove selection and pressure adjustment.

ADJUSTMENT OF TIGHTNESS OF WIRE REEL BRAKE

Guidance on adjusting the wire reel brake force for optimal wire feeding.

SHIELDING GAS

Information on shielding gas types, flow rate, and instructions for connecting a gas flow regulator.

OPERATION AND USE OF POWER SOURCE

KEMPOMAT PANELS

Identification and description of controls and indicators on the Kempomat front and rear panels.

WIRE FEED PANEL

Details the adjustment potentiometer and KMW timer functions on the wire feed panel.

WIRE FEEDER UNIT

Explanation of the burn back time setting and wire inch switch on the wire feeder unit.

MAIN SWITCHES AND PILOT LAMPS

Description of main switches, pilot lamps, and voltage adjustment procedures for Kempomat models.

ADJUSTMENT FOR ARC ROUGHNESS

How to adjust arc roughness by connecting the return current cable to different connectors.

OPERATION OF COOLING FAN

Details the automatic operation of the cooling fan based on welding activity and overheating.

CONTROL PANELS AND ADJUSTMENTS

WIRE FEED SPEED POTENTIOMETER

Explanation of the stepless adjustment of wire feed speed using the front panel potentiometer.

BURN BACK TIME

How to set burn back time based on filler material and shielding gas for proper welding end.

KMW TIMER FUNCTIONS

Description of 2/4-sequence, spot, cycle arc, and continuous welding modes using the KMW timer.

ACCESSORIES

VOLT; AMPERE METERING UNIT MSD 1

Details the MSD 1 unit for displaying voltage and current, including mounting and switch positions.

KMW SYNC

Information about the KMW sync unit for push-pull guns and connection to potentiometers.

INSTALLATION AND MOUNTING OF KMW SYNC

Step-by-step guide for installing the KMW timer electronics card and potentiometer knob.

OPERATION DISTURBANCES

REGULAR MAINTENANCE OF THE EQUIPMENT

CABLES

Daily checks for welding and mains connection cables, ensuring safety and proper condition.

POWER SOURCE

Maintenance tasks for the power source, including cleaning internal parts and checking electric connections.

DISPOSAL OF THE MACHINE

Instructions for environmentally responsible disposal of the equipment according to EU directives.

ORDERING NUMBERS

TECHNICAL DATA

Kemppi Kempomat 4200 Specifications

General IconGeneral
BrandKemppi
ModelKempomat 4200
CategoryWelding System
LanguageEnglish

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