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Kemppi WELDFORCE KPS 3500 - User Manual

Kemppi WELDFORCE KPS 3500
13 pages
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1931350US
0520
Operation instructions english
Gebrauchsanweisung deutsch
Gebruiksaanwijzing nederlands
Manuel dutilisation français
WELDFORCE
KPS 3500

Other manuals for Kemppi WELDFORCE KPS 3500

Questions and Answers

  • K
    kyle54Aug 1, 2025
    What to do if Kemppi WELDFORCE KPS 3500 Welding System power source doesn't reach maximum power?
    • R
      roachdavidAug 1, 2025
      If your Kemppi Welding System's power source isn't reaching its maximum power, begin by inspecting the net fuses and supply cable. Then, check the primary rectifier VG101 and examine the condition of the secondary diode cards.
  • S
    stacycurryAug 12, 2025
    How to fix Kemppi WELDFORCE KPS 3500 Welding System when the power source will not start?
    • N
      Nicole DavenportAug 12, 2025
      If the Kemppi Welding System power source won't start and the signal lamps remain blank, check the net fuses, and ensure all 3 phases are correctly connected to the power source's connector X1. Also, verify the auxiliary transformer's secondary voltages from control card A001, between connectors X12 - X11 and X12 - X10 (approximately 20 VAC). Try updating the control card’s flash memory program. If reprogramming doesn't resolve the issue, consider replacing the control card A001.
  • M
    Mr. Anthony OlsonAug 22, 2025
    What to do if net fuses blow immediately when Kemppi WELDFORCE KPS 3500 Welding System is switched on?
    • B
      Beth ShawAug 22, 2025
      If the net fuses blow immediately when you switch on the Kemppi Welding System power source, check the semiconductors on the primary side, as a faulty primary circuit semiconductor may be the cause.

Summary

Preface and Introduction

Introduction

General introduction to the product and manual content, including safety warnings.

Product Introduction

Overview of the WeldForce KPS3500 as a professional power source for demanding welding use.

Operation Control and Connectors

Details about the control panel elements, connectors, and indicators on the machine.

Accessories Overview

Information on available accessories such as remote control devices and cables.

Operation Safety Guidelines

Crucial safety instructions covering arc, fire, electrical hazards, and welding power circuits.

Welding Fumes and EMC

Safety considerations for welding fumes and electromagnetic compatibility in industrial environments.

Installation Procedures

Siting the Machine

Guidelines for positioning the welding machine for optimal operation and cooling.

Connection to the Mains Supply

Instructions for connecting the power source to the mains supply, including cable requirements.

Welding and Earth Cables

Recommendations for welding and earth cable sizes and connection procedures.

Operation Controls and Disturbances

Main Switch and Pilot Lamps

Explanation of the main switch operation and the function of pilot lamps.

Cooling Fan Operation

Details on how the cooling fan operates during and after welding.

Operation Disturbances

Troubleshooting common operation disturbances like overload, voltage issues, and phase loss.

Maintenance and Technical Data

Maintenance Overview

Guidelines for maintaining the welding machine, including cable checks and regular servicing.

Ordering Numbers

List of part numbers for the welding machine and its accessories.

Technical Data

Specifications including voltage, current, power, dimensions, and operating conditions.

Kemppi WELDFORCE KPS 3500 Specifications

General IconGeneral
Protection ClassIP23
Input Voltage400 V
Welding ProcessMIG/MAG
Duty Cycle60% at 350 A
Cooling MethodForced air
Output Voltage Range15 V - 31.5 V

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