Kemppi WFX 200 User Manual

Operating manual
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Gebrauchsanweisung
Manual de instrucciones
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Manuel d’utilisation
Manuale d’uso
Gebruiksaanwijzing
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Manual de utilização
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EN
DA
DE
ES
FI
FR
IT
NL
NO
PL
PT
RU
SV
ZH
WFX
200, 300
200 P Fe, 300 P Fe
200 P Ss, 300 P Ss
200 AMC, 300 AMC
200-T, 300 P-T, 300-T

Kemppi WFX 200 Specifications

General

Brand	Kemppi
Model	WFX 200
Category	Welding System
Language	English

Summary

1. INTRODUCTION

1.1 General

Provides an overview of the Kemppi WFX welding equipment and the manual's purpose.

1.2 About WFX wire feeders

Details the different WFX wire feeder models and their features, including welding processes.

2. INSTALLATION

2.1 Machine introduction

Identifies and labels the main parts and connections of the WFX welding machine.

2.2 Connecting cables

Explains how to connect the WFX wire feeder to the power source and other components.

2.3 Assembly of MIG/MAG system

Details the steps for assembling the MIG/MAG welding system, including mounting units.

2.4 Accessories corresponding to wire diameter

Lists accessories like wire feed rolls and guide tubes needed for different wire sizes.

2.5 Welding gun selection

Guides the user on selecting the appropriate welding gun for specific applications.

2.6 Mounting and locking of wire spool

Provides instructions on correctly mounting and securing the wire spool onto the wire feeder.

2.7 Loading the filler wire and automatic feed

Describes the procedure for loading filler wire and using the automatic feed mechanism.

2.8 GT04 wire feed mechanism

Details the GT04 wire feed mechanism, including part numbers for wire guide tubes.

2.9 DuraTorque™ 400, 4-wheel wire feed mechanism

Details the DuraTorque™ 400 wire feed mechanism, including part numbers for wire guide tubes.

2.10 Adjustment of pressure arms

Explains how to adjust the pressure arms for optimal filler wire feeding and performance.

2.11 Adjustment of spool brake

Details the procedure for adjusting the spool brake to prevent wire overrun.

2.12 Burn back time

Explains the burn back time function controlled by the FastMig electronics.

2.13 Earth return cable

Provides guidance on connecting the earth return cable for proper welding operation.

2.14 Shielding gas

Discusses the importance of shielding gas and its correct handling and application.

2.15 Main switch I/O

Describes the function of the main power switch and pilot lamp for machine readiness.

2.16 Operation of cooling unit, Cool X

Explains how to operate the Cool X liquid-cooling unit when connected to the power source.

2.17 Hanging kit

Information on mounting the wire feeder using an optional hanging kit for boom mounting.

3. XF 37 AND XF 38 CONTROL PANEL

3.1 Connecting and mounting

Instructions for connecting the control panel to the WFX wire feed unit.

3.2 Layout

Provides a diagram and overview of the control panel layout and its components.

3.3 Button functions

Details the functions of various buttons and controls on the XF 37 and XF 38 control panels.

3.4 Welding software

Explains compatible welding software, modified processes, and their features.

3.5 Arc voltage display

Describes how to use and calibrate the arc voltage display feature for accurate readings.

4. BASIC TROUBLESHOOTING

5. MAINTENANCE

5.1 Daily maintenance

Outlines daily checks and cleaning procedures for the welding equipment.

5.2 Periodic maintenance

Details periodic checks, cleaning, and tightening of components for long-term reliability.

5.3 Service Workshop maintenance

Describes the comprehensive maintenance performed by authorized Kemppi Service Workshops.

6. DISPOSAL OF THE MACHINE

7. ORDERING CODES

8. TECHNICAL DATA