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Kenwood TK-8360 Service Manual

Kenwood TK-8360
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This product uses Lead Free solder.
This product complies with the
RoHS
directive for the European market.
SERVICE MANUAL
© 2011-1 PRINTED IN JA PAN
B51-8953-00
(
N
)
624
TK-8360/8360H
TK-8360H
(
U
)
UHF FM TRANSCEIVER
GENERAL .....................................................2
SYSTEM SET-UP .........................................4
REALIGNMENT ...........................................4
INSTALLATION ............................................6
DISASSEMBLY FOR REPAIR ....................11
CIRCUIT DESCRIPTION ............................13
SEMICONDUCTOR DATA .........................18
COMPONENTS DESCRIPTION .................19
PARTS LIST ...............................................21
EXPLODED VIEW ......................................31
PACKING ....................................................32
ADJUSTMENT ..........................................33
TERMINAL FUNCTION .............................38
PC BOARD
DISPLAY UNIT (X54-3740-20) ...............40
TX-RX UNIT (X57-8020-XX) ..................42
SCHEMATIC DIAGRAM ............................46
BLOCK DIAGRAM .....................................52
LEVEL DIAGRAM ......................................54
SPECIFICATIONS ......................................55
CONTENTS
Panel assy
(A62-1180-03)
Badge
(B43-1650-04)
Key top
(K29-9479-01)
Modular jack
(E58-0535-05)
TENTATIVE
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Kenwood TK-8360 Specifications

General IconGeneral
BrandKenwood
ModelTK-8360
CategoryTransceiver
LanguageEnglish

Summary

GENERAL

INTRODUCTION

Details the manual's scope, ordering parts, and safety precautions.

PRE-INSTALLATION CONSIDERATIONS

Covers unpacking, licensing requirements, and pre-installation testing.

PLANNING THE INSTALLATION

Provides guidelines for vehicle installation, antenna, radio, and wiring.

INSTALLATION PLANNING – CONTROL STATIONS

Covers antenna system selection and radio placement for control stations.

SERVICE

SYSTEM SET-UP

1. Modes

Lists the various operational modes of the transceiver.

2. How to Enter Each Mode

Explains the procedures to access each operating mode.

3. Panel Test Mode

References adjustment procedures for panel test mode.

4. Panel Tuning Mode

References adjustment procedures for panel tuning mode.

5. PC Mode

Details the setup required for programming via a personal computer.

REALIGNMENT

5-2. Connection procedure

Details the steps for connecting the transceiver to a computer.

5-3. KPG-46/KPG-46A description

Describes the KPG-46/46A PC programming interface cable.

5-4. KCT-53U description

Describes the KCT-53U USB adapter.

5-5. FPU (Programming Software) description

Describes the FPU programming software.

6. Clone Mode

Explains the procedure for transferring data between transceivers.

INSTALLATION

6-1. Adding the data password

Procedure for adding a data password for clone mode.

4-2. Flow chart (Source transceiver)

Flowchart illustrating the source transceiver cloning process.

7. Firmware Version Information

Method to check the transceiver's firmware version.

1-1. Installing the KCT-60 (Connection cable) in the transceiver

Steps for installing the KCT-60 connection cable.

1-2. Terminal function

Details the functions of the D-sub 15-pin connector terminals.

2. Horn Alert Function

Describes the horn alert function and its installation.

3. Ignition Sense Cable (KCT-18: Option)

Explains the functionality of the ignition sense cable.

Installation Procedure: Method A

Detailed installation steps for Method A.

Installation Procedure: Method B

Detailed installation steps for Method B.

4. External Speaker (Option)

Description and connection procedures for external speakers.

5. Voice Guide & Storage Unit (VGS-1: Option)

Instructions for installing the VGS-1 unit.

6. GPS Receiver Connection

Steps for installing the GPS receiver.

7. Extended Function: COM Port 0 and COM Port 1

Details the configuration of COM Port 0 and COM Port 1.

8. Changing Serial Port Level

Instructions for changing serial port levels via jumpers.

DISASSEMBLY FOR REPAIR

1. Disassembly Procedure

Step-by-step instructions for disassembling the transceiver.

2. Precautions for Reassembly

Guidelines and precautions for reassembling the unit.

CIRCUIT DESCRIPTION

1. Frequency Configuration

Overview of the receiver's frequency configuration.

2. Receiver System

Describes the receiver system architecture.

2-1. Front-end RF Amplifier

Description of the front-end RF amplifier stage.

2-2. First Mixer

Description of the first mixer circuit.

2-3. IF Amplifier Circuit

Description of the intermediate frequency amplifier.

2-4. Wide/Narrow Switching Circuit

Explanation of the circuit for switching between wide/narrow modes.

2-5. AF Signal System

Description of the audio frequency signal path.

2-6. Squelch Circuit

Details the operation of the squelch circuit.

4. PLL Frequency Synthesizer

Description of the Phase Locked Loop frequency synthesizer.

5. Control Circuit

Description of the transceiver's control circuit functions.

5-1. Memory Circuit

Description of the memory circuit and EEPROM.

5-2. Display Circuit

Description of the LCD display and LED control circuit.

5-3. Key Matrix Circuit

Description of the front panel key matrix input.

6. Signaling Circuit

Overview of the signaling encode and decode circuits.

7. Power Supply Circuit

Description of the transceiver's power supply system.

TRANSMITTER SYSTEM

3-1. Outline

General overview of the transmitter's operation.

3-2. Power Amplifier Circuit

Description of the power amplifier stage.

3-3. APC Circuit

Description of the automatic power control circuit.

SIGNALING CIRCUIT

6-1. Encode

Details the encode process for signaling data.

6-2. Decode

Details the decode process for signaling data.

SEMICONDUCTOR DATA

MCU: F3650TDFBKEBA (TX-RX unit IC704)

Lists the pin functions for the MCU.

COMPONENTS DESCRIPTION

Display unit (X54-3740-20)

Lists components used in the display unit.

TX-RX unit (X57-8020-XX)

Lists components used in the TX-RX unit.

PARTS LIST

CAPACITORS

Details identification codes and values for capacitors.

RESISTORS

Details identification codes and values for resistors.

EXPLODED VIEW

PACKING

ADJUSTMENT

Test Equipment Required for Alignment

Lists the test equipment necessary for alignment procedures.

Frequency (MHz)

Specifies the adjustment frequencies for various channels.

Signaling

Details the signaling parameters required for adjustment.

Adjustment Points

Identifies the physical adjustment points on the PCB.

Common Section

Adjustment procedures for common transceiver settings.

Transmitter Section

Adjustment procedures for transmitter functions.

Receiver Section

Adjustment procedures for receiver functions.

TERMINAL FUNCTION

Display unit (X54-3740-20)

Lists pinouts and functions for the display unit.

TX-RX unit (X57-8020-XX)

Lists pinouts for CN700 and CN701 on the TX-RX unit.

Function Port Assignment

Details port assignments for Scrambler and GPS functions.

PC BOARD

DISPLAY UNIT (X54-3740-20) Component side view (J79-0297-09)

Component layout diagram for the display unit (component side).

DISPLAY UNIT (X54-3740-20) Foil side view (J79-0297-09)

Component layout diagram for the display unit (foil side).

TX-RX UNIT (X57-8020-XX) Component side view (J79-0296-09)

Component layout diagram for the TX-RX unit (component side).

TX-RX UNIT (X57-8020-XX) Foil side view (J79-0296-09)

Component layout diagram for the TX-RX unit (foil side).

SCHEMATIC DIAGRAM

BLOCK DIAGRAM

LEVEL DIAGRAM

SPECIFICATIONS

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