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Kenwood TK-880H User Manual

Kenwood TK-880H
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© 2001-5 PRINTED IN JAPAN
B51-8582-00
(
N
)
1370
UHF FM TRANSCEIVER
TK-880/H
SERVICE MANUAL
GENERAL ................................................................. 2
OPERATING FEATURES ......................................... 3
REALIGNMENT...................................................... 15
INSTALLATION...................................................... 20
CIRCUIT DESCRIPTION......................................... 28
SEMICONDUCTOR DATA..................................... 33
DESCRIPTION OF COMPONENTS ....................... 35
PARTS LIST ............................................................ 37
EXPLODED VIEW .................................................. 48
PACKING ................................................................ 49
ADJUSTMENT ....................................................... 50
PC BOARD VIEWS
PLL/VCO (X58-4550-XX) .................................. 58
TX-RX UNIT (X57-6450-XX) (A/2) ................... 59
TX-RX UNIT (X57-6450-XX) (B/2).................... 65
SCHEMATIC DIAGRAM ........................................ 69
BLOCK DIAGRAM.................................................. 77
LEVEL DIAGRAM................................................... 80
TERMINAL FUNCTION ......................................... 82
SPECIFICATIONS................................................... 83
CONTENTS
Microphone
(T91-0621-05)
Cabinet (Top)
(A01-2165-13)
Panel assy
(A62-0991-03)
Key top
(K29-5284-02)
SUPPLEMENT
This service manual applied to products with 30200001 or subsequent serial numbers.
In terms of the products with the serial numbers earier than 30200001, refer to the TK-880/H
service manual as per part No. B51-8462-10.
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Kenwood TK-880H Specifications

General IconGeneral
BrandKenwood
ModelTK-880H
CategoryTransceiver
LanguageEnglish

Summary

General Information and Safety

Introduction to the Service Manual

Overview of the service manual's scope and intended audience.

Ordering Replacement Parts

Guidance on how to order replacement parts or equipment information.

Personnel Safety Precautions

Essential safety precautions for handling and operating the equipment.

Pre-Installation Considerations

Steps and checks before installing the radio, including unpacking and licensing.

Operating Features Overview

Installation Planning for Control Stations

Planning considerations for control station setup, including antenna and radio placement.

Trunking and Conventional Formats

Explanation of the transceiver's operation in trunking and conventional modes.

Transceiver Controls and Indicators

Overview of front panel controls and their functions, including LEDs.

Front Panel Controls Details

Details the functions of individual push-button keys on the front panel.

Detailed Operating Features

Programmable Keys Functions

Lists functions that can be assigned to programmable keys via FPU.

Key Functions and Modes Explained

Details various functions assignable to keys, such as Auto TEL, AUX, DTMF, Emergency, etc.

Front Panel Displays and Indicators

Explains the meaning of various icons and LEDs on the front panel display.

Scan Operating Procedures

Describes system scan and list type scan operations in trunking format.

Scan Lockout and Revert Features

Details system lockout, fixed lockout, user selectable lockout, and system/group revert options.

Scan Operation Details and Types

Explains scan massage wait, group scan, and conventional system scan types.

Conventional Scan Types

Describes single group scan and multiple group scan in conventional mode.

Scan Conditions and Revert Channels

Details system lockout, fixed lockout, user selectable lockout, and system/group revert options.

Scan End and Temporarily Delete/Add

Explains how to end a scan and temporarily add/delete channels.

Time-out Timer Function

Describes the function and programming of the Time-out Timer.

Sub LCD Display and Selective Call Alert LED

Explains the sub LCD display and the selective call alert LED function.

PTT ID, Radio Password, and Off Hook Decode

Details PTT ID, radio password entry, and off hook decode functions.

Timed Power Off and Horn Alert

Explains the timed power off function and horn alert setup for trunking and conventional modes.

Trunking Format Features Explained

Covers call indicator, free system ringback, system search, and transpond features.

Transmit Inhibit and Auto TEL Functions

Explains transmit inhibit for ID codes and the Auto TEL function for telephone interconnect.

Conventional Format Features

Describes TOT pre-alert and TOT re-key time settings.

TOT Reset Time and OST Functions

Details TOT reset time, Operator Selectable Tone (OST) functions, and OST backup.

Option Signalling: DTMF/2-Tone

Explains DTMF/2-Tone decoder for signalling, including AND/OR conditions.

Option Signalling: MSK and Paging

Covers MSK decoder for signalling and the Alphanumeric Two-way Paging Function (FleetSync™™).

Selective Call (SELCALL) and Unit ID Encode

Details selective call types and Unit ID encode block for limiting manual dial IDs.

Status Message and Emergency Function

Explains sending/receiving status messages, emergency status, and response settings.

Other Functions: Manual Dial and FleetSync

Covers manual dial entry, FleetSync™™ baud rate, and message mode timer.

GPS Reporting Features

Describes GPS report modes, intervals, time marks, and sending GPS data.

Data Transmission Parameters

Explains parameters for data transmission, including GTC count, retries, and wait times.

Data Transmission Timing Parameters

Details ACK delay time, TX delay time, and data TX modulation delay time.

Audible User Feedback Tones

Lists and describes various audible tones for user feedback, including power-on, alert, and key press tones.

Realignment Procedures

Modes of Operation

Describes different operating modes like User, Panel test, PC, Firmware, Clone, and Self programming.

Entering Operating Modes

Instructions on how to enter each of the operating modes.

Panel Test and Tuning Mode Procedures

Details the procedures for entering Panel Test Mode and Panel Tuning Mode.

PC Mode Operation

Explains how to use the PC Mode for programming via interface cable and software.

Firmware Programming Mode

Details the procedure for upgrading the transceiver's firmware.

Firmware Programming Notes and Functions

Provides notes on firmware programming and explains key functions within the mode.

Clone Mode Operation

Describes how to transfer programming data between radios using Clone Mode.

Self Programming Mode

Explains how to enter and use Self Programming Mode for frequency and signalling settings.

Channel Setting Mode

Details how to configure individual channel settings using panel keys.

Function Setting Mode

Describes how to set up various key functions and operational parameters.

Memory Reset Mode

Explains how to reset settings to default or clear all programmed data.

Installation Guide

Accessory Connection Cable (KCT-19)

Details the KCT-19 cable and its installation procedure.

KCT-19 Accessory Port Function

Lists the functions of each pin on the KCT-19 accessory connector.

Data Equipment Connection and Jumpers

Explains data equipment connections and required jumper settings.

Accessory Terminal Functions

Details the function of each terminal on the accessory connector.

Optional Board Terminal Connections

Describes terminal assignments for optional boards and differences between schematic and PC board terminals.

Ignition Key Control Modification

Explains how to modify the transceiver to control power or horn alert via the ignition key.

Ignition Sense Cable (KCT-18)

Details the KCT-18 optional cable for ignition function and its connection.

GPS Receiver Connection Cable (KCT-29)

Explains the KCT-29 cable for connecting GPS receivers/controllers and its installation.

Interface Cable (KCT-31)

Describes the KCT-31 RS-232C interface cable for LMR mobile radios.

KCT-31 Installation and COM Port Modification

Details KCT-31 installation and necessary modifications for COM2 port usage.

PA/HA Unit (KAP-1) Installation

Describes the installation of the PA/HA Unit (KAP-1) for horn alert and public address functions.

Control Panel Upside Down Mounting

Instructions for mounting the control panel in an upside-down orientation.

External Speaker Installation (KES-3, KES-4)

Details the installation of external speakers KES-3 and KES-4.

Circuit Descriptions

Frequency Configuration

Explains the frequency configuration and double-conversion system of the TX-RX unit.

Receiver System Outline

Provides an overview of the receiver system, including filters and amplifier stages.

Wide/Narrow Changeover Circuit

Describes the circuit that switches between wide and narrow ceramic filters.

AF Signal System

Details the audio processing and output path for AF signals.

Squelch Circuit Explanation

Explains how the squelch circuit operates and is controlled by the CPU.

Transmitter System Outline

Overview of the transmitter system, including FM modulation and varicap diode usage.

VCO/PLL Circuit Explanation

Describes the Voltage Controlled Oscillator (VCO) and Phase-Locked Loop (PLL) synthesizer circuits.

Unlock Circuit

Explains the circuit that controls transmission based on PLL lock status.

Power Amplifier Circuit

Details the stages involved in amplifying the transmit output signal.

APC Circuit Description

Describes the Automatic Power Control circuit for stabilizing transmission output.

Control Circuit Functions

Outlines the tasks performed by the CPU for controlling various transceiver functions.

Memory Circuit Explanation

Explains the flash ROM and EEPROM used for storing firmware, data, and settings.

Display Circuit

Describes how the CPU controls the shift register and display LEDs.

Key Matrix Circuit

Explains the key matrix interface used for front panel button input.

Encode Circuit Details

Details the encoding process for QT, DQT, LTR, DTMF, and MSK signals.

D/A Converter Function

Explains the function and operation of the Digital-to-Analog converter.

Horn Control Circuit

Describes the circuit responsible for controlling the horn alert function.

PA Switch Circuit

Explains the signal flow for the Public Address (PA) function when using the KAP-1 unit.

Power Supply Circuit

Details the power supply circuit, including over-voltage protection and timed power off function.

Semiconductor Data

Microprocessor (IC511) Terminal Functions

Lists pin functions for the microprocessor IC511 on the TX-RX Unit (B/2).

Shift Register Terminal Functions

Lists pin functions for shift registers IC508 (B/2) and IC7/IC8 (A/2).

Description of Components

TX-RX Unit (A/2) Components

Lists and describes components on the TX-RX Unit (A/2), including ICs, Qs, and Diodes.

TX-RX Unit (B/2) and VCO Unit Components

Lists and describes components on the TX-RX Unit (B/2) and the VCO Unit.

Parts Identification

Capacitor Identification and Values

Explains how to identify capacitor types, values, and temperature coefficients.

Resistor Identification and Values

Explains how to identify resistor types, values, and wattage ratings.

TX-RX Unit (A/2) Parts List

Lists parts for the TX-RX Unit (A/2), including cabinets, cables, and electronic components.

TX-RX Unit (A/2) Chip Capacitors (C133-C316)

Lists chip capacitors C133 through C316 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Chip Capacitors (C317-C567)

Lists chip capacitors C317 through C567 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Chip Capacitors (C568-C728)

Lists chip capacitors C568 through C728 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Inductors and Ferrite Chips

Lists inductors (L) and ferrite chips for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Resistors (R233-R548)

Lists resistors R233 through R548 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Resistors (R549-R682)

Lists resistors R549 through R682 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) Diodes and Varistors

Lists diodes and varistors D503 through D520 for the TX-RX Unit (A/2).

TX-RX Unit (A/2) ICs and Transistors

Lists ICs and transistors for the TX-RX Unit (A/2).

VCO Unit Components

Lists components for the VCO Unit (X58-4550-XX).

VCO Unit Capacitors and Transistors

Lists capacitors and transistors for the VCO Unit.

Exploded Views

TX-RX Unit (A/2) Assembly

Exploded view diagram showing assembly of the TX-RX Unit (A/2).

TX-RX Unit (B/2) Assembly

Exploded view diagram showing assembly of the TX-RX Unit (B/2).

Packing Instructions

Standard Packing Contents

Diagram showing the standard items included in the transceiver's packing.

Adjustment Procedures

Test Mode Operating Features

Explains how to enter and use Test Mode for adjustments.

Frequency and Signalling Adjustment

Provides tables for frequency and signalling values requiring adjustment.

Preparations for Tuning the Transceiver

Outlines necessary test equipment and procedures before transceiver tuning.

Tuning Mode Operation

Details how to navigate and perform adjustments within Tuning Mode using panel keys.

Test Equipment Required for Alignment

Lists essential test equipment and their major specifications for alignment.

Tuning Cable and Test Cable Connections

Shows diagrams for connecting tuning and test cables, including MIC connector pinout.

Adjustment Location and Points

Identifies key adjustment locations and points on the transceiver PCBs.

Common Section Adjustment: PLL Lock Voltage

Details the procedure for adjusting PLL lock voltage in test mode.

Receiver Section Adjustments

Covers adjustments for Discriminator, Sensitivity, Squelch, and QT.

Transmitter Adjustments: Frequency and Power

Details adjustments for transmitter frequency, power output, and power checks.

Transmitter Adjustments: Modulation and Deviation

Covers adjustments for modulation, maximum deviation, and MIC sensitivity.

Transmitter Adjustments: LTR, DTMF, MSK, TONE Deviation

Details adjustments for Fine LTR, DTMF, MSK, and TONE deviation.

PC Board Views

PLL/VCO Unit Component and Foil Side Views

Shows component layout for the PLL/VCO Unit on both sides.

TX-RX Unit (A/2) Component and Foil Side Views

Shows component layout for the TX-RX Unit (A/2) on both sides.

TX-RX Unit (A/2) Views (Continued)

Continues showing component layout for the TX-RX Unit (A/2).

TX-RX Unit (B/2) Component and Foil Side Views

Shows component layout for the TX-RX Unit (B/2) on both sides.

TX-RX Unit (B/2) Views (Continued)

Continues showing component layout for the TX-RX Unit (B/2).

TX-RX Unit (B/2) Views (Continued)

Continues showing component layout for the TX-RX Unit (B/2).

TX-RX Unit (B/2) Views (Continued)

Continues showing component layout for the TX-RX Unit (B/2).

Level Diagrams

Receiver Section Level Diagram

Illustrates signal levels throughout the receiver section.

Transmitter Section Level Diagram

Illustrates signal levels throughout the transmitter section.

Terminal Functions

CN7, CN502, CN101 Terminal Functions

Lists pin functions for connectors CN7, CN502, and CN101.

CN501 and J501 Terminal Functions

Lists pin functions for connectors CN501 and J501.

Specifications

General Specifications

Lists general specifications for the transceiver, including frequency range and power.

Receiver Specifications

Details receiver performance specifications according to EIA standards.

Transmitter Specifications

Details transmitter performance specifications according to EIA standards.

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