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Kenwood TS-120S Service Manual

Kenwood TS-120S
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KENWOOD
SERVICE
MANUAL
Model
TS-120S
RIT
iF
sHiey
moe,
HF
SSB
TRANSCEIVER
B-120S

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Kenwood TS-120S Specifications

General IconGeneral
TypeHF Transceiver
ModesSSB, CW, AM
Power Supply13.8 V DC
Receiver Sensitivity0.5 µV
Selectivity500 Hz
IF Frequencies8.83 MHz

Summary

Transceiver Specifications and Data

Frequency and Mode Coverage

Details operating frequency bands (3.5-29.7 MHz, WWV) and supported modes (SSB, CW).

Electrical Performance Characteristics

Covers impedance, audio response, sensitivity, rejection, and stability parameters.

Power, Semiconductor, and Physical Data

Lists power requirements, semiconductor counts, dimensions, weight, and operational notes.

Key Features of the TS-120S

PLL Single Conversion System

Single conversion system with PLL ensures excellent performance and spurious rejection.

Built-in Digital Frequency Display

Features an easy-to-read digital display for accurate frequency indication.

IF Shift Passband Tuning

Allows shifting of IF passband to eliminate adjacent channel interference.

Broadband Frequency Coverage

Covers 3.5-29.7 MHz bands plus WWV for accurate frequency calibration.

Compact and Lightweight Design

Notes the transceiver's compact and light-weight design suitable for mobile use.

User-Friendly Operation

Highlights well-arranged controls for convenient and versatile operation.

All Solid-State Design

Features an all solid-state design with a wide band final stage.

Four Fixed Channels

Allows installation of four fixed channels for quick frequency access.

Auxiliary Functions

Includes VOX, noise blanker, and a 25 kHz marker for enhanced operation.

Optional CW Filter

Supports the optional YK-88C CW filter for improved CW reception.

Optional Accessories

Lists available optional accessories like power supply, VFO, and speaker.

General Information on TS-120S

Circuit Description

Receiving Circuitry

Details the signal path and components for receiving signals from antenna to audio.

Transmitting Circuitry

Details the signal path and components for transmitting signals from microphone to antenna.

Functional Description of Circuits

TS-120S Frequency System

Explains the single conversion PLL system for frequency control and synthesis.

Phase Locked Loop (PLL) Circuit

Describes the PLL circuit's role in frequency synthesis and stability.

Carrier Oscillator (CAR OSC)

Details the Carrier Oscillator and its frequency variation with IF SHIFT.

Digital Counter System

Explains the VFO frequency counting system, display, and band switching.

VFO Oscillator (VFO OSC)

Details the VFO oscillator, its physical characteristics, and calibration methods.

Protection Circuit Overview

Describes the circuit protecting the transceiver from abnormal conditions like VSWR.

Filter Unit Functions

Details the components and functions of the filter unit, including ALC, AVR, and filters.

Final Unit Operations

Details the final output stage, its temperature protection, and fan control mechanisms.

Outside Views and Component Identification

Inside Views of the Transceiver

PC Board Layouts

Circuit Diagrams for Key Units

Parts List

Capacitor Types and Specifications

Lists capacitor types (Ceramic, Electrolytic), tolerances, and values.

Component Tolerance Codes

Defines tolerance codes for capacitors and resistors.

Type I Ceramic Capacitor Details

Details specifications for Type I ceramic capacitors, including temperature coefficients.

Type II Ceramic Capacitor Details

Details specifications for Type II ceramic capacitors, including temperature coefficients.

Relay Unit Parts

RF Unit Parts List

IF Unit Parts

AF Gen Unit Parts

PLL Unit Parts List

CAR Unit Parts List

Filter Unit Parts

Counter Unit Parts List

Final Unit Parts List

VFO Assembly Unit Parts

VFO Unit Parts

Packing and Disassembly Procedures

Exploded View and Disassembly Guide

Disassembly Instructions

Unit Disassembly Procedures

Troubleshooting Guide

Receiver System Troubleshooting

Outlines troubleshooting steps for receiver system failures.

Transmitter System Troubleshooting

Details troubleshooting steps for transmitter system issues.

Counter System Troubleshooting

Details troubleshooting steps for counter system failures.

Common Systems Troubleshooting

Provides troubleshooting steps for common system failures like power and S-meter.

PLL System Troubleshooting

Details troubleshooting steps for PLL system issues like no receive/transmit.

Level Diagram for Signal Flow

Receiver Section Signal Levels

Shows signal levels for various stages in the receiver section.

Transmitter Section Signal Levels

Shows signal levels for various stages in the transmitter section.

Adjustment Procedures

General Adjustment Guidelines

Outlines adjustment procedures and classifications.

Required Test Equipment

Lists essential test equipment for performing adjustments.

Preparatory Work for Adjustments

Details steps for case disassembly and control settings before adjustments.

Power Supply Voltage Adjustment

Adjusts power supply voltage levels as per specifications.

CAR Output Level and Frequency Adjustment

Adjusts CAR output level and frequency for RX modes.

IF Shift Adjustment

Adjusts IF SHIFT for no frequency change between RX and TX.

VFO Output Range Check

Checks VFO output across a range for proper operation.

RIT Control Adjustment

Adjusts RIT control for variable range and sets RIT ON/OFF.

VCO Level and Accuracy Adjustment

Sets oscillator levels and checks frequency accuracy.

TX BPF Coil Adjustment

Adjusts coils for TX BPF waveform and ripple ratio.

RX BPF Coil Adjustment

Adjusts coils for RX BPF ripple ratio using a tracking generator.

IF Amplifier Adjustment

Adjusts IF AMP for maximum output and ripple ratio.

IF Trap Attenuation Adjustment

Adjusts IF trap for 80 dB attenuation of the 8.83 MHz signal.

Noise Blanker (NB) Adjustment

Adjusts noise generator for NB waveform and S-meter reading.

Counter Oscillator Zero Beat

Sets BAND switch and trimmer TC1 for zero beat with WWV/CAL.

Base Current Adjustment

Adjusts base current for RF full CW power and SSB output.

Carrier Suppression Adjustment

Adjusts carrier suppression for better than 40 dB down output.

Carrier Point Setting

Sets carrier point, adjusts TC1/TC2 for equal RF output reading.

Side Tone Level Adjustment

Adjusts side tone level and CW frequency for proper operation.

IC Meter Calibration

Adjusts IC meter reading to specified levels for CW/SSB modes.

ALC Level Adjustment

Adjusts ALC level to match RF output power.

Protection Circuit Check

Checks protection circuit operation and total current.

Total Current Adjustment

Adjusts total current for transmit operation.

S-Meter Level Setting

Sets S-meter starting level and S1/S9 points.

Test and Alignment Setup Guide

PS-30 Power Supply

PS-30 Specifications

Details electrical and physical specifications of the PS-30 power supply.

PS-30 General Information

Provides general information including dimensions, weight, and features.

YK-88C Filter Specifications

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