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Kikusui TOS9301PD User Manual

Kikusui TOS9301PD
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Users Manual
Electrical Safety Analyzer
TOS93 Series
TOS9300
TOS9301
TOS9301PD
TOS9302
TOS9303
TOS9303LC
DANGER
This product generates high voltage!
Improper operation can lead to serious accidents.
To prevent accidents, be sure to read the section
“Safety Precautions for Testing” in this manual.
Keep this manual close to the product so that the operators
can read the manual at any time.
Contents 7
Component Names 12
Safety Precautions for Testing 19
Installation 25
Basic Operation 46
Withstanding Voltage and Insulation
Resistance Tests
53
Earth Continuity Test 90
Partial Discharge Test 108
Touch Current Test 134
Protective Conductor Current Test 159
Patient Leakage Current Test 178
Meter Mode 201
Auto Test 215
External Control 234
Memory Function 249
System Settings 258
Maintenance 279
Specifications 285
Appendix 315
Part No. IB035471
Apr 2021

Table of Contents

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Kikusui TOS9301PD Specifications

General IconGeneral
ModelTOS9301PD
Output Power500 VA
InterfaceUSB, RS232C
Operating Temperature Range0 to 40 °C
Ground Bond TestNo
Earth Continuity TestNo
Leakage Current Test (AC)0 to 20 mA
Leakage Current Test (DC)0 to 20 mA
Output Capacity500 VA

Summary

About Manuals

Intended readers

Describes the target audience for the manuals.

Manual construction

Explains the structure and components of the manual set.

Accessories

Product Overview

Features

Highlights key capabilities and characteristics of the product line.

Safety Precautions

Notations Used in This Manual

Explains symbols and conventions used in the manual.

Notes on Usage

Safety Precautions for Testing

Lighting of the DANGER LED

Explains the function and conditions for the DANGER LED indicator.

Test Precautions

Provides essential safety guidelines to follow before starting tests.

Remote Control Precautions

Safety guidelines for remote operation of the product.

Malfunction Precautions

Identifies potential dangerous malfunctions and actions.

Protection Functions

Describes the instrument's protection functions and how to release them.

Installation

Connecting the Power Cord

Step-by-step guide for connecting the product's power cord.

Checking Whether the Power Is On or Off

Procedure to verify power status and interlock operation.

Connection for Withstanding Voltage and Insulation Resistance Tests

Instructions for connecting test leads for ACW, DCW, and IR tests.

Connection for Earth Continuity Tests

Instructions for connecting leads for Earth Continuity tests.

Connection for Partial Discharge Tests

Instructions for connecting test leads for PD tests.

Connection for Leakage Current Tests

Instructions for connecting the EUT for leakage current tests.

Basic Operation

Basic Panel Operations

Details fundamental operations using the front panel controls.

Selecting the Test Mode

Explains how to choose different test types supported by the instrument.

Component Names

Front panel

Describes the front panel components and their functions.

Controls

Explains the function and operation of the control keys.

Display

Details the various display elements and their meanings.

Rear panel

Illustrates and describes the rear panel connectors and ports.

Status display icons

Explains the meaning of various status icons shown on the display.

Withstanding Voltage and Insulation Resistance Tests

Setting Test Conditions

Detailed guide on configuring parameters for ACW, DCW, and IR tests.

Description of test conditions

Explains each configurable test condition for ACW, DCW, and IR tests.

Earth Continuity Test

Setting Test Conditions

Guide to configure parameters for Earth Continuity tests.

Description of test conditions

Details the configurable test conditions for EC tests.

Partial Discharge Test

Set test conditions

Guide to configuring parameters for Partial Discharge tests.

Description of test conditions

Explains PD test conditions and their settings.

Touch Current Test

Setting Test Conditions

Guide to configure parameters for Touch Current tests.

Description of test conditions

Explains TC test conditions and their settings.

Protective Conductor Current Test

Setting Test Conditions

Guide to configure parameters for Protective Conductor Current tests.

Description of test conditions

Explains PCC test conditions and their settings.

Patient Leakage Current Test

Setting Test Conditions

Guide to configure parameters for Patient Leakage Current tests.

Description of test conditions

Explains Patient test conditions and their settings.

Meter Mode

Constructing the Measurement Circuit

Setting up the external circuit for meter mode operation.

Setting Measurement Conditions

Guide to configure parameters for meter mode.

Auto Test

Auto Test Overview

Summarizes the auto test functionality.

Main functions

Describes the key capabilities of auto test programs.

Program Configuration

Guide to creating, managing, and editing auto test programs.

Memory Function

Saving and Recalling Test Conditions

Saving and recalling test settings to/from internal or USB memory.

Viewing and Saving Test Results

How to view and save test results.

System Settings

Displaying and Changing CONFIG Settings

Overview of configurable system settings.

Displaying/Changing the Interface Settings

Managing network and serial communication settings.

Initializing the Settings

Restoring factory default settings or resetting specific configurations.

Maintenance

Inspection

General inspection guidelines for the instrument.

Replacing Components

Instructions for replacing internal components like batteries and fuses.

Periodic Calibration

Information and recommendation for annual product calibration.

Specifications

Withstanding voltage test section

Detailed specifications for ACW and DCW tests.

Insulation resistance test section

Detailed specifications for IR tests.

Earth continuity test section

Detailed specifications for Earth Continuity tests.

Partial discharge test section

Detailed specifications for Partial Discharge tests.

Leakage current test section

Detailed specifications for Leakage Current tests (TC, PCC, Patient).

Interface

Specifications for external communication interfaces.

General specifications

Environmental, power, and safety specifications.

Appendix

Default Settings and Reset Settings

Lists factory default and reset values for various settings.

Timing Charts

Examples of timing sequences for various operations.

Example of partial discharge test

A guide to performing PD tests according to EN50178.

Options

Information about available optional accessories.

Troubleshooting

Common problems and their solutions.

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