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Kinetico Commercial Plus Series User Manual

Kinetico Commercial Plus Series
36 pages
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Models:
CP 208s OD CP 208r OD
CP 210s OD CP 210r OD
CP 213s OD CP 213r OD
CP 216s OD CP 216r OD
Technical Manual
Commercial Plus Series
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Kinetico Commercial Plus Series Specifications

General IconGeneral
BrandKinetico
ModelCommercial Plus Series
CategoryWater Filtration Systems
LanguageEnglish

Summary

About this Manual and Series Overview

Manual Information Icons

Explains icons used for general info, cautions, warnings, and tools.

Commercial Plus Series Features

Details the Overdrive, Standard, and Remote Start configurations.

Product Specifications

CP 208 - 8x40" Tanks

Lists models, part numbers, and descriptions for CP 208 series softeners.

CP 210 - 10x54" Tanks

Lists models, part numbers, and descriptions for CP 210 series softeners.

CP 213 - 13x54" Tanks

Lists models, part numbers, and descriptions for CP 213 series softeners.

CP 216 - 16x65" Tanks

Lists models, part numbers, and descriptions for CP 216 series softeners.

CP Brine Tanks

Details part numbers and salt capacities for brine tanks.

Sizing and Flow Charts

Continuous Service Flow Charts

Provides charts for sizing based on water hardness and continuous flow rate.

Flow Chart Recommendations

Indicates conditions recommended or cautioned for continuous operation.

System Operation Details

Level One Operation

Describes the Level One assembly and water treatment process.

Flow Nozzle Function

Explains the function of flow nozzles in metering and flow control.

Gearing Volumes

Lists gearing volumes for different nozzle types and configurations.

Valve Control Mechanisms

Water Meter Disc Function

Explains how the water meter disc adjusts regeneration frequency.

Regeneration Pawls

Details the function of regeneration start and drive pawls.

Jet Regeneration Process

Describes the jet regeneration process and flow controls.

Control Disc Operation

Explains how the control disc manages valve positions and regeneration sequences.

Valving and Level Components

Control Disc Indicator

Describes the visual indicator on the control disc showing system status.

Lower Valving Section and Level 6

Details lower valving, regeneration control, and Level 6 flow path control.

System Components and Design

System By-Pass

Recommends and explains the system by-pass for isolation during service.

Resin Tanks and Distributors

Describes the two resin tanks, upper/lower distributors, and riser tubes.

Media and Tank Interconnection

Details the high capacity resin and tank interconnection for water path.

Brine Tank and Central Brining

Brine Tank Functionality

Describes the brine make-up tank and its function in regeneration.

Central Brine System

Explains the Central Brining System for multiple units.

Valve Modifications for Central Brining

Details valve changes for central brining to regulate salt usage.

Installation Preparation

Getting Started

Provides initial procedures for installing the Kinetico Softener.

Pre-installation Review

Emphasizes confirming system configuration and site conditions before installation.

Installation Precautions and Safety Guidelines

Customer Notification and Basic Safety

Covers smoke alarm notification, scorch pads, eye protection, and ventilation.

Soldering and Material Safety

Warns about soldering brass adapters, material compatibility with plastics.

Critical Installation Steps

Emphasizes prefilters, brine drum overflow lines, drain line routing, grounding, and chlorination.

Salt Selection and General Guidance

Recommends specific salt types and urges reading all guides.

CP 208-216 Installation Procedures

Location and Sizing Verification

Guides on determining installation location and verifying unit sizing.

Media Installation for CP 213 & CP 216

Details gravel and resin installation for CP 213 and CP 216 models.

Plumbing Code and By-pass Valving

Stresses plumbing code compliance and installing by-pass valving.

Connecting Adapters and Lines

Guides connecting adapters to the softener and related lines.

Plumbing Connections and Brine Drum Setup

Line Flushing and Adapter Installation

Instructs flushing lines, applying silicone, and installing adapters.

Tank and Drain Line Connections

Guides connecting tanks, drain lines, and ensuring proper air gaps.

Brine Drum Function and Positioning

Explains the brine drum's role in storing salt solution for regeneration.

Brine Drum Valve Adjustments

Adjuster Tube Setting

Details how to set the adjuster tube by cutting tabs for correct salt draw.

Float Cup Setting

Explains setting the float cup height for proper brine refill.

24 x 40 Brine Drum Valve Adjustment Table

Provides a table for adjuster tube and float cup settings based on salt quantity.

Final Brine Valve Installation Steps

Installing the Brine Valve

Guides on installing the brine valve assembly into the brine drum, warning against dropping.

Adding Softener Salt

Advises using clean grade softener salt and avoiding rock salt.

Brine Drum Refill and Pressurization

Covers opening the inlet valve, filling the drum, and purging air from lines.

Plumbing Chlorination and Leak Check

Reiterates plumbing chlorination and checking for leaks before leaving.

Central Brining System Installation

39" and 50" Diameter Drum Installation

Details assembly steps for central brining system components on larger drums.

24" Drum Installation Notes

Notes identical procedures for 24" drums with minor differences in hangers.

Valve Modifications for Central Brining

Details valve changes for central brining to regulate salt usage.

Troubleshooting: Initial Steps

1. Gather Information

Advises asking customer questions to gather initial information for troubleshooting.

2. Test the Water

Guides on testing hot, cold, and raw water for diagnostic purposes.

3. Observe the Installation

Lists checks for customer-related problems and installation mistakes.

Troubleshooting: Specific Checks

4. Run Soft Water Faucet

Instructs on watching meter disc, no back pawl, and measuring metering rate.

5. Manual Regeneration Brine Position

Guides on checking brine draw by disconnecting the brine line and checking suction.

6. Remove the Brine Valve

Advises checking the brine valve setting against the installation sheet.

Troubleshooting: Leak and Pressure Checks

7. Look for Leaks in the House

Provides a method to test for leaks by observing water surge through the bypass.

8. Measure Water Pressure

Details measuring water pressure at the brine fitting during backwash.

9. Measure Backwash Flow Rate

Guides on measuring water output during backwash to check flow rate.

Troubleshooting: Unit Shut-off and Problem Solving

10. Check Unit Shut-off

Instructs on checking the drain for excessive dripping or running during service positions.

Solving Common Problems

Introduces the next section for resolving common complaints and problems.

Hard Water Troubleshooting

Water Meter Disc Issues

Covers non-turning discs and related gear problems.

Regeneration and Vacuum Problems

Addresses units not auto-regenerating and no brine vacuum.

Salting and Bypass Issues

Covers short salting, bridged salt, and open bypass problems.

Frequent Regeneration and Bypass Leaks

Bypass Leak Detection

Provides a method to test for bypass leaks by testing water quality.

Brine Drum Refill Issues

Lists reasons and solutions for incorrect brine drum refill or overfilling.

Frequent Regeneration Causes

Explains Kinetico regeneration timing and checks for high water usage.

High Salt Consumption and Salty Water

High Salt Consumption Causes

Details frequent regeneration and high brine drum water levels.

Salty Water Causes: Drain and Pressure Issues

Covers restricted drains, low pressure, and plugged flow controls.

Salty Water Causes: Distributors and Brine Level

Addresses plugged distributors and high brine drum water levels.

Iron Bleed-through and Pressure Loss

Iron Bleed-through Causes

Covers plumbing, meter/salt settings, ferric iron, and tanks.

Pressure Loss Causes

Addresses clogged prefilters and plugged distributors.

Water Running to Drain and Taste/Odor Issues

Water Running to Drain Causes

Lists issues like O-ring, control disc, seals, pressure, and quad rings.

Taste and Odor Issues

Covers metallic/iron taste and chlorine odor/taste.

Salty Taste, Yellow Tint, and Odor

Salty Water Causes

Lists reasons and solutions for salty taste, including high TDS.

Yellow Tint and Odor Causes

Lists reasons and solutions for yellow tint (tannins) and odors.

Leaks and Equipment Noise

Leak Causes and Solutions

Lists causes and solutions for leaks at various assembly levels and bases.

Equipment Noise Causes

Lists reasons and solutions for squealing or gurgling noises.

Unit Sticking in Cycle

Sticking in Regeneration/Backwash

Lists reasons and solutions for sticking in regeneration or backwash cycles.

Sticking in Service Cycle

Lists reasons and solutions for sticking in the service cycle.

Parts Identification

Complete Valve Parts

Lists part numbers for the complete valve assembly.

Level One Component Parts

Lists part numbers for Level One components.

Component Parts Breakdown

Gearing Components

Shows diagrams and part numbers for regeneration and meter gearing.

Nozzle Types

Lists types of nozzles and their corresponding flow rates.

Inlet / Outlet Adapters

Lists various inlet/outlet adapters and their part numbers.

Valve Component Details

Level 2 and 3 Components

Lists part numbers for Level 2 and Level 3 valve assemblies.

Level 4 and 5 Components

Lists part numbers for Level 4 and Level 5 valve assemblies.

Level 6 and Remote Base Components

Lists part numbers for Level 6 and Remote Base assemblies.

Tank and Media Components

Media Tanks, Distributors and Riser Tubes

Lists part numbers for media tanks, distributors, and riser tubes.

Brine Valve Components

Lists part numbers for brine valve components and assemblies.

Tank Connectors

Lists part numbers for connector kits, pipes, and links.

Media Materials

Lists part numbers for softening resin and gravel.

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