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Kinetico Commercial Plus Softener Series User Manual

Kinetico Commercial Plus Softener Series
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Kinetico~
water
systems
Owners Manual
Commercial Plus Softener Series
Models:
CP 213s
00
CP 216s
00
.
. ,
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Kinetico Commercial Plus Softener Series Specifications

General IconGeneral
BrandKinetico
ModelCommercial Plus Softener Series
CategoryWater Dispenser
LanguageEnglish

Summary

GENERAL INFORMATION

About This Manual

Manual's scope, including installation, operation, and FAQs for softening systems.

The Commercial Plus Series

Overview of CP Series for commercial use, highlighting automatic, non-electric control.

SYSTEM SPECIFICATIONS

CP 213s OD Softener Model Specifications

Details specifications for 13"x54" tanks, including flow rates, capacities, and components.

CP 216s OD Softener Model Specifications

Details specifications for 16"x65" tanks, including flow rates, capacities, and components.

CP Brine Tank Options

Specifications for available brine tanks, including size and salt capacity.

OPERATING SPECIFICATIONS

Kinetico Valve Components Overview

Explains Kinetico valve types (1000/1250) and their role in water softening.

Level 1 Operation Details

Describes the three chambers: inlet, outlet, and regeneration for Level 1.

Flow Nozzle Functionality

Explains how flow nozzles impact meter accuracy and range.

Meter Gearing Explanation

Describes how meter gearing adjusts regeneration frequency based on water meter disc rotation.

Regeneration Pawls Mechanism

Explains the function of regeneration start and drive pawls in advancing the control disc.

Jet Regeneration System

Details the operation of Jet Regeneration systems using a 0.2 gpm flow control.

Gear Alignment Clip Purpose

Explains the clip's role in maintaining gear spacing for optimal pressure and flow.

Control Disc Functionality

Describes how the control disc manages internal valve positions and regeneration sequences.

Control Disc Assembly Steps

Step-by-step guide for assembling the control disc, screen, and seal.

Pawl Installation Procedure

Detailed steps for correctly installing the regeneration and meter drive pawls.

Meter Disc and Balance Piston Assembly

Instructions for assembling the meter disc and balance piston components.

Cap Assembly Instructions

Steps for installing the actuator, D.O. cap, and securing it with screws.

Control Disc Indicator Function

Visual indicator on control disc shows system state; rotation determines tank status.

Levels 2 through 6 Valve Operation

Describes lower valving sections (Levels 2-5) and regeneration control valve operation.

ADDITIONAL SYSTEM COMPONENTS

System By-pass Recommendation

Recommendation for installing a by-pass for isolating the system during service operations.

Resin Tanks Description

Information on the two resin tanks used, including main and remote tank designation.

Upper Distributor Function

Describes the distributor's function in preventing channeling and resin backwashing.

Riser Tube Connection

Details the riser tube connecting the lower distributor to the control valve.

Distributor Design

Explains the design of lower distributors for excellent flow distribution through the resin bed.

Media Type and Capacity

Information on the high capacity, uniform bead resin used in the softeners.

Tank Interconnection Method

Details on interconnecting plumbing for twin tank systems, ensuring leak-free connections.

BRINE TANKS

Central Brine System Overview

Alternative for multiple systems, replacing individual brine tanks with a central unit.

Valve Modifications for Central Brining

Details Venturi throat changes to regulate salt usage for central brining.

INSTALLATION PROCEDURES

Getting Started with Installation

Procedures to assist with the installation of the Kinetico Softener, including plumbing codes.

Pre-installation Review Checklist

Confirms system configuration, components, and reviews facility for critical operating data.

Kinetico Softener Installation CP 213-216

Steps for installing CP 213/216 models, including media and tank connections.

Media Installation for CP 213/216

Specific instructions for installing media, gravel, and resin into the tanks for CP 213/216.

Tank Connections and Drain Lines

Instructions for connecting tanks and installing the drain line according to codes.

Brine Drum Positioning and Setup

Positioning the brine drum and understanding its role in mixing salt solutions for regeneration.

MODEL DATA SHEETS

CP 213s OD Data Sheet

Detailed specifications, components, and disc selection for the CP 213s OD model.

CP 216s OD Data Sheet

Detailed specifications, components, and disc selection for the CP 216s OD model.

DA 213 OD Data Sheet

Specifications, components, and disc selection for the DA 213 OD model.

NR 213 OD Data Sheet

Specifications, components, and disc selection for the NR 213 OD model.

BRINE DRUM AND VALVE SETTINGS

Brine Drum Settings Explained

Procedure for setting the adjuster tube and float cup to control salt draw and refill.

Brine Valve Installation Guide

Instructions for installing the brine valve assembly into the brine drum correctly.

CENTRAL BRINING SYSTEM INSTALLATION

Brine Drum Fitting Assembly

Steps for assembling bulkhead fittings and mounting the brine well to the drum.

Float Rod and Spray Tube Assembly

Instructions for assembling the float rod, spray tube, and connecting them to the valve.

TROUBLESHOOTING GUIDES

Hard Water Issues

Troubleshooting common hard water problems like meter disc, regeneration, and salting issues.

Frequent Regeneration Causes

Addresses unit regeneration frequency due to water usage, meter accuracy, or customer understanding.

High Salt Consumption Problems

Troubleshooting high salt usage related to regeneration frequency or brine drum water levels.

Salty Treated Water Diagnosis

Addresses salty water from drain line issues, low pressure, or plugged components.

Iron Bleed-through Solutions

Solutions for iron issues stemming from plumbing, water quality, or tank types.

Pressure Loss Causes

Diagnosing pressure loss from prefilter clogging or distributor blockages.

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