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KDD03
Kipor KDD03 User Manual
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2
Component
s
and
safety
labels
2
.
2
L
a
b
e
l
◆
There are many safety labels on the loader
.
Please read and understand them thoroughly before
usage.
Please read following information carefully
.
7
Seized
Sudden start
A
way
f
rom mov
i
ng
arm and bucket
Kee
p
awa
y
L
ower an
d
l
oc
k
th
e
b
uc
k
e
t
to the ground and stop the
en
g
ine if driver leaves
L
oc
k
f
or ma
i
n
t
enance
W
arn
i
n
g
and transportation
.
Read Instructions
A
ttention
Center pin
Grease the center pin
before usage every da
y
.
Insufficient lubricat
ion causes bearing to
A
way from moving
rotate discontinuously It is dangerous
arm and bucket
Keep away
Electr
ic shock du
ring cab
ling
Read Instructions
Caught
Caught
running dur
ing maintenance
11
13
Table of Contents
Default Chapter
4
Table of Contents
4
1 Notes to Safety
6
Basic Information
6
Notes to Pre-Start
7
Notes to Operations
7
Notes to Post-Operation
9
Notes to Maintenance and Service
9
2 Components and Safety Labels
11
Components
11
Label
12
Maintenance of Safety Labels
14
3 Operation of Components
15
Safety Components
15
Start the Engine at the Neutral Position
15
Lock Button of Operating Lever of Bucket
15
Stop Brake
15
Lock Connection
15
Support of Lifting Cylinder
15
Name and Functionsof Components
16
Start Key (Stop with Start Lock)
17
Operating Lever of Forward and Backward
17
Switch of Turning Lamp
17
Horn Button
17
Fuse Box
17
Instruments
17
Simple Measures
18
Switch of Head Lamp
19
Switch of Stop Brake
19
Switch of High/ Low Speed Shift
19
Alert Switch
19
Throttle Pedal
19
Brake Pedal and Pedal of Stable Movement
19
Fuel Tank Cover On/Off
19
Operating Lever of Bucket
19
Lock Button of Operating Lever of Bucket
20
Automatic Resetting of Bucket
20
Leveler of Bucket
20
Engine Hood ON/OFF
20
Engine Hood ON/OFF and Driver's Seat
20
Adjustment of Driver's Seat
20
Document Box
20
Operation of Cab
21
Door ON/OFF
21
Cab Lamp
21
Buttons of Windshield Wiper and Cleaner
21
Safety Belt
21
4 Using and Adjusting Loader
22
Running-In Driving（Operating New Car
22
Check before Driving
22
Start Engine
22
Start When It Is Cold
22
Preparation at Low Temperature
22
Precautions after Operation in Low Temperature
23
Check after Starting
23
Precaution of Overheat
23
Stop Motor
23
Start, Drive and Stop
24
Start
24
Changing Speed
24
Rotate
24
Precautions During Driving
24
Stop
25
Using Method of Soft Moving Pedal
25
Operation of Soft Moving Pedal
25
Suitable Operation Method
25
Main Operation Using the Loader
26
Digging and Loading
26
Filling Operation
26
Soil Preparation
26
Loading on the Truck
26
Exhaust of the Fuel System
27
Exhaust of the Brake Fluid System
27
Replace Shovel
27
5 Maintenance
28
Check
28
Inspection before Starting up
28
Maintenance 5.1 Check
28
Check List before Starting up
29
Check and Filling of Cooling Water
30
Check and Fill of Engine Oil
30
Clean and Inspection of Vehicle Embedding in Soil or Marsh
30
Check and Filling of Hydraulic Oil
31
Check and Fill of Fuel
31
Check and Filling of Oil Level in Brake Fluid Cup
31
Check of Cleaning Agent in Windshield Washer
31
Grease Filling Position at Working Machine of Shovel
31
Grease Filling on Universal Joint
32
Grease Filling on Center Pin
32
Filling Grease on Shaft of Connection Device
32
Filling Grease on Steering Cylinder Pin
32
Check of Tyre Pressure, Wearing, Damage and Loosened Bolt
32
Check Working of Steering Wheel
32
Check Contamination and Damages of License Plate
32
Check each Lamp and Instrument
32
Check Working Status of Horn
32
Rear Mirror Check
32
Check and Cleaning of Cooling Fan and Engine Oil Cooling Fan
33
Check Effectiveness of Parking Brake
33
Check Function of Brake Pedal
33
Check and Tightening each Bolt and Nut
33
Check for Electrical Wiring for any Disconnection, Short Circuit and Loosened Joint
33
Cleaning of Batteries, Wiring and Silencer
33
Precaution for Vehicle Washing
33
Periodic Inspection and Maintenance
33
List of Period Check and Maintenance
34
Check and Maintenance Every50Hours
35
Batterycheck
35
Drainage in Fuel
35
Water Drainage of Oil-Water Separator
35
Check and Maintenance Every 200Hours
36
Check and Adjusting of Tension of Fan Belt
36
Check Radiator Pipe
36
Cleaning and Check off Air Filter Element
36
Check and Maintenance Every 250 Hours
36
Check and Tightening of Nuts on Tyre Hubs
36
Replacement of Engine Oi
36
Replacement of Element of Engine Oil Filter
37
Check and Maintenance Every 500 Hours
37
Replacement of Suction Filter Element in Hydraulic Oil Tank
37
Check and Filling of Oil in Differential Case at Front
37
And Rear Half Shaft
37
Replacement of Element of Oil Return Filter
38
Check and Maintenance Every 1000Hours
38
Replacement of Engine Oil in Differential Case at Front and Rear Half Shaft
38
Replacement of Oil-Water Separator Filter
38
Replacement of Hydraulic Oil in Working Oil Tank
39
Maintenance Every 1000 Hours or One Year
39
Replacement of Element of Air Filter
39
Check and Repair Once Every 2000 Hours
39
Check of DC Generator and Battery Motor
39
Check and Repair Once Every Two Years
39
Check and Replace of Pipes
39
Replacement of Radiator Pipe
39
Replacement of Cooling Water
39
Using Method of Antifreeze
40
Use of Tyres
40
Tyres Maintenance
40
Tyre Pressure
40
Replacement of Tyre
40
Installation Direction of Tyre
40
Check and Use of Batteries
41
Check and Maintenance of Battery
41
Precaution While Battery Charging
41
Check of Battery Fluid Level
41
Periodic Replacement of Safety Parts
42
Maintenance for Long-Term Storage
42
Check of Electrical Wiring and Use of Fuse
42
Fuse Replacement
42
6 Reason and Solution
43
Engine Failure
43
Driving
44
Hydraulic
45
Pulling Method When Failure Occurs
46
7 Attached Table
47
Main Technology Parameters
47
Recommended Lubricate Oil, Lubricate and Fuel
49
Selective Parts and Assistant Tool
49
4
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Kipor KDD03 Specifications
General
Brand
Kipor
Model
KDD03
Category
Front End Loaders
Language
English
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