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Kipor KGE4000X User Manual

Kipor KGE4000X
25 pages
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All information, illustrations, directions and specifications included in this publication are
based on the latest product information available at the time of approval for printing.
KIPOR POWER CO., LTD, reserves the right to make changes without incurring any obligation.
No part of this publication may be reproduced without written permission.
SERVICE MANUAL
www.kipor.com.au
For more information contact Customer Service on 1300 555 197
Distributed by
PRIMUS AUSTRALIA PTY LTD
Bundoora VIC 3083
www.primusaustralia.com.au

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Kipor KGE4000X Specifications

General IconGeneral
Rated Power3.5 kVA
Rated Voltage230 V
Rated Current15.2 A
Rated Frequency50 Hz
Starting SystemRecoil start
Fuel Tank Capacity15 L
DC Voltage12 V
WaveformPure Sine Wave
TypeInverter Generator
Engine Type4-stroke, OHV, single cylinder
CoolingAir Cooled
ProtectionOverload protection

Summary

Preface

General Safety Instructions

Safe Operation and Manual Understanding

Ensures safe and dependable service through proper operation and understanding of the manual.

Carbon Monoxide Hazard Warning

Warns about poisonous carbon monoxide from exhaust gas and mandates outdoor use in ventilated areas.

Hot Surface and Cooling Caution

Alerts users to hot muffler and exhaust system, advising caution during handling and cooling.

Additional Safety Instructions

Flammable Fuel Handling Precautions

Addresses extreme flammability of petrol, precautions during refuelling, and spill management.

Electrical Connection Prohibition

Prohibits connecting generator outlets to household or building electrical circuits to prevent hazards.

Operational and Environmental Safety

Covers pre-operation checks, safe usage, proper placement, and environmental considerations for generator operation.

Component Identification

Generator Component Labels

Identifies and lists all external components of the generator with corresponding labels and names.

Serial Number Location Details

Details the location of the serial number on the generator for identification and service purposes.

Pre-Operation Engine Oil Check

Engine Oil Level and Type Verification

Provides instructions on checking engine oil level, recommended oil type, and oil capacity for models.

Pre-Operation Fuel Check

Fuel Level Check and Refuelling Safety

Guides on checking fuel level, refuelling precautions, and the type of petrol to use, with safety warnings.

Additional Pre-Operation Checks

Fuel Tank Capacity Specifications

Specifies the fuel tank capacity for KGE2500X, KGE4000X, and KGE6500X/E models.

Air Cleaner Inspection Procedure

Details the procedure for checking the air cleaner element, emphasizing its importance for engine health.

Starting the Generator

Generator Starting Procedure Steps

Outlines the step-by-step process for starting the generator, including switch and choke operations.

Generator Use Guidelines

Grounding and Electrical Connection Safety

Emphasizes generator grounding, warns against connecting to household circuits and transfer devices.

Appliance Connection and Extension Cables

Provides guidelines on connecting appliances, managing wattage, using extension cables, and placement.

Generator Use - AC Application

AC Application and Appliance Wattage Guide

Explains AC application steps and provides a table detailing wattage requirements for connecting various appliances.

Generator Use - Operational Advice

Appliance Operation and Initial Load

Advises checking appliance condition and running the generator at 50% load for initial hours for optimal life.

DC Terminals for Battery Charging Safety

Details the use of DC terminals for charging 12V automotive batteries, including safety precautions and connection procedures.

Generator Use - System Functions

Low Oil Alert System Explanation

Describes the low oil alert system's function to prevent engine damage by automatically shutting down the engine.

Altitude and Temperature Operation Guidelines

Covers performance impacts of high altitude and temperature, with operational limits and potential modifications.

Stopping the Generator

Emergency Stop Procedure

Instructs to turn the engine switch to OFF position for emergency stopping.

Normal Stopping Procedure

Details the step-by-step procedure for safely stopping the generator during normal use.

Generator Maintenance Schedule

Comprehensive Maintenance Schedule Overview

Presents a comprehensive schedule for regular maintenance tasks, intervals, and recommended service periods.

Changing Engine Oil

Engine Oil Draining and Refilling Process

Provides detailed steps for draining old engine oil and refilling with new oil, including capacity information.

Air Cleaner Service Procedure

Air Cleaner Cleaning and Replacement Steps

Details the process for cleaning and replacing the air cleaner element, emphasizing its importance for engine health.

Spark Plug Service Procedure

Spark Plug Inspection, Gapping, and Replacement

Explains how to inspect, clean, gap, and replace the spark plug for optimal engine operation.

Spark Arrestor Maintenance

Spark Arrestor Cleaning Procedure

Details the procedure for cleaning the spark arrestor screen to maintain its efficiency, with safety warnings.

Fuel Filter Maintenance

Fuel Filter Cleaning Procedure

Provides instructions on cleaning the inline fuel filter for specific models by blowing compressed air.

Transporting and Storage

Generator Transport Safety Precautions

Provides essential safety precautions and procedures for transporting the generator, including fuel draining and securing.

Generator Exercising Procedure

Explains the importance of regularly exercising the generator to prevent varnish/sludge buildup and moisture.

Extended Storage Preparation Steps

Outlines preparation steps before storing the generator for an extended period, including draining fuel.

Transporting and Storage - Preparation

Fuel Draining for Storage and Transport

Details the process of draining fuel from the tank and carburetor before storage or transport.

Engine Preparation for Long-Term Storage

Instructions for changing engine oil and preparing the cylinder with oil for long-term storage.

Troubleshooting Engine Starting Issues

Engine Starting Troubleshooting Guide

A diagnostic flowchart to troubleshoot common issues when the generator engine fails to start.

Generator Specifications

Engine Specifications Table

Provides technical specifications for the generator's engine, including displacement, bore, and cooling system.

Generator Electrical Specifications Table

Lists technical specifications for the generator's electrical output, such as rated power, voltage, and current.

Warranty Terms and Conditions

Warranty Eligibility and Service Acquisition

Details warranty eligibility criteria, how to obtain service, and contact information for warranty claims.

Warranty Exclusions and Non-Covered Costs

Outlines specific exclusions from warranty coverage and costs not covered under the warranty policy.

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