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HA 494T
KIRLOSKAR HA 494T User Manual
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1. Foreword
1
-
6
2. Engine Description
7
-
2
2
3. Engine Operation
2
3
-
34
4. Operating Media
3
5
-
38
5. Routine Maintenance
3
9
-
44
6. Service & Maintenance
4
5
-
68
7. F
aults, Causes & Remedies
6
9
-
72
8. Engine P
reservation
7
3
-
76
9. T
echnical Specifications
7
7
-
86
INDEX
1
3
Table of Contents
Index
2
Engine Description
10
Model
12
Rating Plate
12
Rating Plate Location
12
Cylinder Numbering
13
Direct Injection
13
Engine Illustration
14
Service Side
14
Exhaust Side
15
Lube Oil System
18
Table of Contents
26
Engine Operation
26
Filling Oil Bath Air Cleaner
28
Adding Engine Oil
28
Commissioning
28
Adding Fuel
28
Fuel System Ventilation
29
Other Preparations
29
Additional Maintenance
29
Electric Starting
30
Starting Without Cold-Start Aid
30
Starting
30
With Cold-Start Aid/Flame Glow Plug - 12V
31
With Cold-Start Aid/Flame Glow Plug - 24V
31
Lube Oil Temp. Indicator
32
Engine Lube Oil Pressure
32
Engine Oil Temperature
32
Monitoring System
32
Belt Failure System
33
Mechanical Shutdown
33
Stopping System
34
Manual Shutdown
34
Electrical Shutdown
34
Winter Operation
35
Lube Oil Viscosity
35
Cold- Start Aid
35
Additional Maintenance Work
35
Operating Conditions
35
Operating Conditions
36
Operating Media
38
Lube Oil
40
Quality Grade
40
Viscosity
40
Winter Grade Fuel
41
Routine Maintenance
42
Maintenance Schedule
44
Service & Maintenance
48
Lubrication System
50
Oil Change Intervals
50
Checking Oil Level
51
Changing Engine Oil
51
Changing Oil Filter
52
Element - Spin on Type
52
Changing Fuel Filter
54
Spin on Type
54
Fuel Strainer
55
Lube Oil Filter & Fuel Filter with Common Filter Header
56
Cleaning Intervals
57
Cooling System
57
Combustion Air Filter
58
Cleaning Cyclone Type Precleaner
58
Cleaning Oil Bath Air Cleaner
59
Cleaning Filter Element
61
Filter Element
61
Dry Type Air Cleaner
61
Checking Element - Light Test
62
Checking Sealing Ring
62
Inner / Safety Element
62
Checking V-Belts
63
Checking Fan V- Belt
63
Tensioning Alternator Belts
64
Changing Alternator Belts
64
Checking Warning System
64
Checking Valve Clearance
65
Adjusting Valve Clearance
65
Checking Electrolyte Density
66
Checking Battery & Cable Connectors
66
Checking Electrolyte Level
66
Accessories
67
Lifting Tackle
68
Cleaning the Engine
69
With Compressed Air
69
With Cold Cleaning Agent
69
With High Pressure Steam Jet
69
Checking the Mountings
70
Checking the Function of Flame Heater
70
Faults, Causes & Remedies
72
Diagnosis Chart
72
Engine Preservation
75
Preserving Engine
77
Lube and Fuel System
77
External Surfaces
77
Commissioning Preserved Engine
78
Engine Specifications
79
Power Output
79
Torque Wrench Setting
79
CPCB / CMVR Compliant
81
CPCB Compliant
83
CMVR Compliant
84
Non Emmission
85
4
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KIRLOSKAR HA 494T Specifications
General
Brand
KIRLOSKAR
Model
HA 494T
Category
Engine
Language
English
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