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Kodak Carousel 760 User Manual

Kodak Carousel 760
42 pages
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Table of Contents

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Kodak Carousel 760 Specifications

General IconGeneral
TypeSlide Projector
ModelCarousel 760
ManufacturerKodak
Film Format35mm
Slide Format2x2 inches
Lens MountFixed
FocusManual
Slide Tray Capacity80 slides
Power300W
Voltage120V
LensKodak Ektanar
Light SourceTungsten Halogen
Lamp Type300W

Summary

General Information

Electrical Specifications

Details on operating voltage, projection lamps, dropping resistor, and dielectric strength testing requirements.

Optical System

Describes the condenser systems for different projector models and lens compatibility.

Slide Tray

Information on slide tray models, capacity, and emergency release procedures.

Select Button and Automatic Timer

Explains the function of the select button and the operation of the automatic timer on specific models.

Remote Control Cord

Details on the operation of the remote control cord for forward, reverse, and focus functions.

Thermal Fuse and Capacitor

Explains the function of the thermal fuse for overheating protection and the capacitor for noise suppression.

Sequence of Operation

Full Cycle, Forward

Step-by-step explanation of the forward projection cycle, including mechanism movements and timing.

Half-Cycle Operation

Describes the purpose and operation of the half-cycle function for editing and tray rotation.

Reversing Operation

Explains how the direction lever controls forward and reverse slide movement within the projector.

Auto-Focus System

Details the auto-focus rack movement, photocell interaction, and filament image alignment for focusing.

Remote Focus for Models 860/860H

Explains the sequence for remote focusing using the focus button on specific projector models.

Disassembly Procedures

Removal of Base Cover

Step-by-step instructions for removing the projector's base cover, including screw locations and reassembly notes.

Thermal Fuse Assembly Replacement

Procedure for removing and replacing the thermal fuse assembly in various Kodak Carousel projector models.

Lamp and Mirror Mount Bracket Removal

Instructions for removing the lamp and mirror mount bracket assembly from specific projector models.

Lamphouse Door Assembly Removal

Steps for removing and replacing the lamphouse door assembly on models 760, 850, and 860.

Main Drive Motor Removal

Procedure for removing the main drive motor, including belt disengagement and electrical disconnection.

Fan and Fan Belt Replacement

Detailed steps for replacing the fan and fan belt, including timer lever removal and blower housing cover access.

Grille Assembly Removal

Instructions for removing the grille assembly, including access to screws and wire connections.

Mechanism and Lens Mount Assembly Removal

Procedure for removing the main mechanism and lens mount assemblies, including disconnects and component separation.

Lens Mount Assembly Disassembly

Steps for disassembling the lens mount assembly, including focus motor, barrel rails, and focus shaft removal.

Mechanism Assembly Disassembly

Instructions for disassembling the mechanism assembly, covering top plate, solenoid mount, and cam shaft removal.

Cam Shaft Disassembly

Details on removing and disassembling the cam shaft, including components like the 'E' ring, worm gear, and clutch spring.

Automatic Timer (Models 850, 850H, 860, 860H)

Explains the components and assembly of the automatic timer mechanism used in specific projector models.

Worm Pulley and Mechanism Belt Replacement

Procedure for replacing the worm pulley and mechanism belt, including shaft lubrication and frame bending.

Slide Lever Ramp Removal

Instructions for removing the slide lever ramp, including rivet removal and replacement screw procedures.

Remote Control Disassembly

Steps for disassembling the remote control unit, including switch housing, buttons, and diode removal.

Carrying Handle and Front Nameplate Removal

Procedure for removing the carrying handle, handle bracket, and front nameplate using pins and screws.

Component Board Assembly Removal

Instructions for removing the component board assembly, including wiring disconnects and board cover manipulation.

Remote Focusing Solenoid Removal (Models 860/860H)

Procedure for removing the remote focusing solenoid from specific projector models, involving desoldering and screw removal.

Remote Focusing Switch Removal (Models 860/860H)

Steps for removing the remote focusing switch, including lens removal, unsoldering leads, and breaking cement seals.

Photocell Assembly Removal and Installation

Instructions for removing and installing the photocell assembly, including circuit board heat-sealing and wiring considerations.

Leveling Foot Assembly Removal

Procedure for removing and installing the leveling foot assembly, including unscrewing past the bind and crimping threads.

Adjustments and Calibration

Cycle Solenoid Adjustment

Guidelines for adjusting the cycle solenoid for quiet operation and proper stroke, with base cover removed.

Locator Lever Adjustment

Details on adjusting the locator lever's position for proper slide tray engagement and checking cam shaft timing.

Slide Lever Adjustment

Instructions for adjusting the slide lever for correct slide lifting into the tray, ensuring proper engagement and clearance.

Stray or Background Light Control

Guidance on identifying and correcting issues related to stray light, including condenser lens orientation.

Null Adjustment for Auto-Focus

Procedure for adjusting the auto-focus system to achieve the correct null position for reliable focusing.

Cell Alignment for Auto-Focus

Steps for aligning the cell housing and auto-focus rack to ensure accurate null positioning and focusing.

Target Slide Adjustment

Procedure for adjusting the target slide mechanism, focusing on alignment with the lamp filament image.

Auto-Focus Switch Adjustment (Models 860/860H)

Instructions for adjusting the auto-focus switch contacts for reliable operation in specific projector models.

Remote Focus Switch and Solenoid Adjustments (Models 860/860H)

Guidance on adjusting the remote focus switch and solenoid bracket for correct operation of the focus motor.

Gate Alignment Procedure

Steps for aligning the projector gate assembly, checking gap with a gauge, and adjusting for proper slide path.

Gate Alignment Procedure (Continued)

Completes the gate alignment process, including bending a lug for stability and reassembling components.

Mirror Alignment

Instructions for aligning the projector mirror, using a specialized tool or a slide with a hole, to center the light circle.

Troubleshooting Common Issues

Projector Will Not Cycle (Forward)

Troubleshoots causes like solenoid failure, bent clutch spring, or binds, and provides remedies for each.

Continuous Cycling Problems

Covers issues like bent or broken clutch springs, remote cord shorts, or incorrect lever positioning.

Projector Will Not Index (Forward or Reverse)

Diagnoses problems related to select or index lever interference and improper shifting to the low side of the cam.

Projector Will Not Reverse

Troubleshoots issues with solenoid adjustment, lever binds, hairspring problems, or insufficient reverse button activation.

Projector Always Reverses

Addresses causes of unintended reversal, such as binds between levers or defective remote cords.

Noisy Operation Diagnosis

Identifies sources of noise including fan ribs, lack of lubrication, seating issues, worm pulley high spots, or gear noise.

Tray Rotation Issues with Select Button

Troubleshoots why the tray may not rotate when the 'Select' button is held, checking power and locator withdrawal.

Shutter 'Hang-Up' Troubleshooting

Covers causes like unhooked shutter springs, striking cycle levers, or slide lever not raising slides fully.

Projection Lens Drift on 'High'

Diagnoses lens drift due to stray light, incorrect null position, or defective cell housing components.

Projection Lens Drift on 'Fan'

Addresses lens drift on 'Fan' due to focus rack issues, rack binding, or main drive motor problems.

Projection Lens Drifts on 'Fan' (Continued)

Continues troubleshooting lens drift on 'Fan' related to focus rack, bindings, and continued drift.

Focus Motor Drives in One Direction

Diagnoses focus motor issues caused by null alignment, cell filters, or housing problems, and checks for continuity.

Focus Motor Dead

Troubleshoots a dead focus motor due to loose wiring, burned-out lamp, or null-cell alignment errors.

Focus Motor Oscillates on 'High'

Addresses focus motor oscillation with slide and lamp on 'High', citing dead spots in the motor.

Focus Motor Runs Continuously

Troubleshoots continuous focus motor operation due to defective motors, incorrect wiring, or rack striking shutter pin.

Remote Focus Failures

Covers failures in remote focus due to defective diodes, burned-out motors, dead focus motors, or incorrect switch adjustments.

Failure to Focus on Warped Slides

Addresses issues focusing on warped slides by checking null and cell alignment.

Slides Jamming

Troubleshoots slide jamming caused by misaligned gates.

Projector Stops Running or Will Not Turn On

Checks for power supply and cord issues as the primary cause for the projector not starting.

Illumination Unevenness

Addresses uneven illumination due to incorrect mirror alignment or an open thermal fuse.

Tools, Cements, and Lubricants

Special Service Tools List

Lists specialized tools required for servicing, including test slides, wrenches, and alignment tools.

Approved Cements

Specifies the approved cement (G-135 GLYPTAL) for various adjustment screw applications.

Recommended Lubricants

Lists recommended lubricants (Plastilube #1, CITGO PACEMAKER T-30 Oil) and their part numbers for projector maintenance.

Lubrication Points and Schedule

Details specific lubrication points, amounts, and frequency for motor bearings, shafts, gears, and levers.

Electrical Diagrams for 760/760H Projectors

Electrical Diagrams for 850/850H Projectors

Electrical Diagrams for 860/860H Projectors

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