Table of Contents
TP-6198 3/15 Table of Contents
Safety Precautions and Instructions 5.........................................................
Introduction 11...............................................................................
List of Related Materials 11......................................................
Service Assistance 12.........................................................................
Section 1 Specifications 13...................................................................
1.1 Introduction 13...........................................................
1.2 Controller Specifications 13................................................
1.3 Engine Specifications 13..................................................
1.4 Torque Specifications 14..................................................
1.5 Alternator Specifications 14................................................
1.6 Service Views 15.........................................................
Section 2 Scheduled Maintenance 19..........................................................
2.1 Service Schedule 20......................................................
2.2 Battery 22...............................................................
2.2.1 Cleaning Battery 22...............................................
2.2.2 Checking Electrolyte Level 23......................................
2.2.3 Checking Specific Gravity 23.......................................
2.2.4 Battery Charger 24...............................................
2.3 Fuel System Maintenance 24..............................................
Section 3 Troubleshooting 25.................................................................
3.1 Introduction 25...........................................................
3.2 Initial Checks 25..........................................................
3.3 Troubleshooting Chart 25..................................................
Section 4 Controller 31.......................................................................
4.1 Introduction 31...........................................................
4.2 Controller Display and Keypad 32..........................................
4.3 Master Switch 32.........................................................
4.4 Sequence of Operation 33.................................................
4.4.1 Starting Sequence, Master Switch Moved to RUN 33..................
4.4.2 Starting Sequence, Remote Start 33................................
4.4.3 Running Sequence 33............................................
4.4.4 Stopping Sequence, Master Switch Moved to OFF/RESET 33..........
4.4.5 Stopping Sequence, Remote Stop 33...............................
4.5 Faults 34................................................................
4.5.1 Warnings 34.....................................................
4.5.2 Shutdowns 34....................................................
4.6 Relay Interface Board 36..................................................
4.7 Silicon Controlled Rectifier Module 38.......................................
4.8 Controller Replacement 39................................................
4.9 Controller Configuration and Adjustment 41..................................
4.9.1 Voltage Adjustments 41...........................................
4.9.2 Controller Configuration 44........................................
4.10 Continuous Power Mode Jumper 48........................................
Section 5 Component Testing and Adjustment 49...............................................
5.1 Theory of Operation 49....................................................
5.2 Separate Excitation 49
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5.3 Stator 50................................................................
5.4 Main Field (Rotor) 53.....................................................
5.5 Slip Rings 54............................................................
5.6 Brushes 54..............................................................
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