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Kohler 20EFOZ Service Manual

Kohler 20EFOZ
76 pages
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Marine Generator Sets
Models:
13EOZ/11EFOZ
14EOZ/11.5EFOZ
15.5EOZ/13EFOZ
20EOZ/16EFOZ
20EOZ/17.5EFOZ
23EOZ/19EFOZ
24EOZ/20EFOZ
TP-6071 3/00
Service

Table of Contents

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Kohler 20EFOZ Specifications

General IconGeneral
Model20EFOZ
TypePortable Generator
Power Output20 kW
Fuel TypeGasoline
Starting SystemElectric Start
Starting Watts20, 000 watts
Running Watts18, 000 watts
Voltage120/240V
Run Time10 hours at 50% load
EngineKohler
Outlet Types120V and 240V outlets
Noise Level72 dB

Summary

Safety Precautions and Instructions

Accidental Starting Safety

Steps to prevent accidental generator startup during maintenance.

Battery Safety Precautions

Hazards and precautions when working with batteries, including acid and gases.

Engine Backfire and Fire Safety

Warnings about fuel, sparks, and preventing fires or backfires.

Exhaust System Safety

Risks associated with carbon monoxide and exhaust system integrity.

Hazardous Voltage and Moving Parts

Dangers of electrical shock and rotating components.

Moving Parts Safety During Operation

Risks associated with rotating parts during operation and maintenance.

Section 1 Specifications

Section 2 Scheduled Maintenance

Section 3 Intake and Exhaust System

Section 4 Fuel System

Section 5 Cooling System

Section 6 Controller Troubleshooting

Controller Sequence of Operation

Step-by-step operation of the controller during start, run, and stop.

Engine Safety Shutdown Switches

How LOP, HWT, HET, and SDR switches function.

Troubleshooting Flow Chart

Diagnostic steps for relay controller issues.

Section 7 Generator Troubleshooting

Generator Output Troubleshooting

Steps to diagnose no- or low-AC output issues.

Separate Excitation Procedure

Method to test generator components by applying external excitation.

Voltage Regulator Testing

Procedure and components needed for testing the voltage regulator.

Voltage Regulator Adjustment

Steps for adjusting voltage and frequency settings.

Exciter Field Resistance and Ground Test

How to test the exciter field for shorts and opens.

Exciter Armature Resistance and Ground Test

Procedures for testing the exciter armature.

Rotor Main Field Resistance and Ground Test

Testing the rotor's main field winding for shorts or opens.

Stator Continuity and Ground Testing

Procedures for checking stator windings for continuity and shorts.

Section 8 Component Troubleshooting

Section 10 Wiring Diagrams

Wiring Diagram 4-Lead

Detailed wiring schematic for 4-lead generator sets.

Wiring Diagram 12-Lead

Detailed wiring schematic for 12-lead generator sets.

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