Kohler 30RES

TP-6344 4/09 3Table of Contents
Table of Contents
Product Identification Information 2............................................................
Safety Precautions and Instructions 5........................................................
Introduction 9...............................................................................
Service Assistance 10........................................................................
Section 1 Service Views 11...................................................................
Section 2 Operation 13.......................................................................
2.1 Operating Area 13.......................................................
2.2 Prestart Checklist 13.....................................................
2.3 Exercising Generator Set 14...............................................
2.4 Advanced Digital Control Operation 14......................................
2.4.1 Controls and Indicators 14........................................
2.4.2 Local Operation 15...............................................
2.4.3 Automatic Operation 15...........................................
2.4.4 Fault Warnings and Shutdowns 15.................................
2.4.5 Resetting Controller After a Fault Shutdown 17.......................
2.4.6 Controller Power Down 17.........................................
Section 3 Scheduled Maintenance 19..........................................................
3.1 General Maintenance 19..................................................
3.2 Service Schedule 20.....................................................
3.3 Maintenance and Service Parts 21.........................................
3.4 Lubrication System 21....................................................
3.4.1 Oil Specifications 21..............................................
3.4.2 Oil Check 21....................................................
3.4.3 Optional Oil Makeup/Low Level Shutdown Kit 21.....................
3.4.4 Oil Additions 21..................................................
3.4.5 Oil and Filter Change 21..........................................
3.5 Gaseous Fuel System 22.................................................
3.6 Air Cleaner 23...........................................................
3.7 Exhaust System 23......................................................
3.8 Cooling System 24.......................................................
3.8.1 Checking and Filling Coolant 24....................................
3.8.2 Draining Cooling System 24.......................................
3.8.3 Filling Cooling System 24.........................................
3.8.4 Flushing and Cleaning 25.........................................
3.8.5 Pressure Cap 25.................................................
3.9 Battery 25...............................................................
3.10 Ignition System 26.......................................................
3.11 Belt Check 28...........................................................
3.12 Storage Procedure 28....................................................
Section 4 Troubleshooting 29.................................................................
4.1 Introduction 29..........................................................
4.2 Fault Codes 29..........................................................
4.3 Circuit Protection 29......................................................
4.3.1 Line Circuit Breaker 29...........................................
4.3.2 Fuses 29.......................................................
4.4 Generator Set Troubleshooting 30..........................................
4.5 Controller Troubleshooting 31.............................................
Appendix A Abbreviations
33..................................................................