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Kohler 38RCLB

Kohler 38RCLB
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Residential/Light Commercial Generator Sets
Models:
24RCL
30RCL
38RCLB
Controller:
RDC2
TP-6907 5/16c
Service

Table of Contents

Other manuals for Kohler 38RCLB

Questions and Answers:

Kohler 38RCLB Specifications

General IconGeneral
Model38RCLB
TypePortable Generator
Voltage120/240V
Frequency60 Hz
Power Output3800 watts
Rated AC Output3800 watts
Emissions ComplianceEPA and CARB compliant

Summary

Safety Precautions and Instructions

Accidental Starting

Procedures to prevent accidental generator start-up and related hazards.

Battery

Hazards and safety measures for handling batteries, including acid and gases.

Engine BackfireFlash Fire

Precautions against fire hazards from engine backfire or fuel system.

Exhaust System

Hazards of carbon monoxide and exhaust system safety.

Fuel System

Hazards of fuel vapors and safe handling procedures.

Hazardous VoltageMoving Parts

Hazards of electrical voltage and moving parts.

Hot Parts

Hazards of hot engine and exhaust system components.

Service Assistance

Section 2 Scheduled Maintenance

2.2 Service Schedule

A detailed schedule of maintenance tasks and frequencies.

2.3.4 Oil and Filter Change

Steps for changing engine oil and filter.

Section 3 Controller

3.5 Controller Replacement

Steps for replacing the RDC2 controller.

3.6 Controller Setup

Procedures for setting up the controller after installation.

3.7 Voltage Calibration

Procedures for calibrating generator voltage.

Section 4 Cooling System

4.10.2 Fan Troubleshooting Guide

Troubleshooting steps for cooling fan issues.

Section 5 Troubleshooting

5.3 Initial Checks

Basic checks to perform before troubleshooting.

5.4 Fuel System Troubleshooting

Troubleshooting common fuel system issues.

5.6 Fault Messages

List of fault messages and their meanings.

5.7 Status Messages

Displayed messages showing system status.

5.8 Generator Set Troubleshooting

Tables for troubleshooting generator set problems.

Generator set engine does not crank.

Troubleshooting steps for when the engine does not crank.

Generator set engine cranks but does not start.

Troubleshooting steps when the engine cranks but does not start.

Generator set engine starts hard.

Troubleshooting steps for hard engine starting.

Generator set stops suddenly.

Troubleshooting steps for sudden generator shutdown.

Generator set operates erratically

Troubleshooting erratic generator operation.

Generator set overheats

Troubleshooting generator overheating.

High generator output voltage

Troubleshooting high output voltage.

Generator set lacks power

Troubleshooting generator power output issues.

Low output or excessive drop in voltage.

Troubleshooting low voltage output.

No AC output voltage.

Troubleshooting absence of AC output voltage.

5.9 Controller Troubleshooting

Specific troubleshooting for the RDC2 controller.

Section 6 Component Testing and Adjustment

6.1 Alternator Excitation Troubleshooting

Troubleshooting alternator excitation issues.

6.1.1 Low to No Voltage Operation

Diagnosing and resolving low or no voltage output.

6.1.2 Erratic Voltage Regulation

Troubleshooting variations in voltage regulation.

6.1.3 Overvoltage Condition

Diagnosing and resolving overvoltage conditions.

6.4 Voltage Adjustments

Procedures for adjusting generator voltage.

6.4.2 Voltage Regulator Average Voltage Adjustment

Adjusting the average voltage output.

6.5 Frequency Adjustment

Procedures for adjusting generator frequency.

Section 7 DisassemblyReassembly

Section 8 Diagrams and Drawings

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