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Kohler Courage User Manual

Kohler Courage
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34
Disassembly/Inspection and Service
KohlerEngines.com 18 690 01 Rev. G
Clean all parts thoroughly as engine is disassembled.
Only clean parts can be accurately inspected
and gauged for wear or damage. There are many
commercially available cleaners that will quickly remove
grease, oil, and grime from engine parts. When such a
cleaner is used, follow manufacturer’s instructions and
safety precautions carefully.
Make sure all traces of cleaner are removed before
engine is reassembled and placed into operation. Even
small amounts of these cleaners can quickly break down
lubricating properties of engine oil.
Disconnect Spark Plug Lead
NOTE: Pull on boot only, to prevent damage to spark
plug lead.
1. Disconnect spark plug lead from spark plug.
2. Push fuel shut-o lever left to close fuel valve.
Drain Oil From Crankcase
1. Remove 1 oil drain plug and 1 oil ll plug.
2. Allow ample time for oil to drain from crankcase.
Remove Mu er and Heat Shield Assembly
1. Remove nuts, lock washers, and at washers.
2. Remove mu er assembly from exhaust outlet.
3. Remove exhaust gasket from exhaust outlet.
Remove Air Cleaner Assembly
Remove air cleaner base from engine as follows:
1. Remove screws securing base of air cleaner
assembly to engine.
2. Disconnect breather hose and remove base of air
cleaner assembly.
3. Remove nuts and carburetor cover.
4. Loosely install nuts on studs (to temporarily hold
carburetor on engine).
Remove Fuel Tank
1. Ensure fuel tank is empty.
2. Loosen clamp and disconnect fuel line from inlet of
shut-o valve.
3. Remove nuts.
4. Remove screw and fuel tank while guiding fuel hose
through engine bracket.
Blower Housing/Control Panel Components
G
F
L
M
E
D
A
B
J
H
C
I
K
A Governor Lever B Nut C Governor Spring D Throttle Link
E Dampening Spring F Control Assembly G Carburetor H Retractable Starter
I
On/O Wiring
Harness Bullet
Connector
J Blower Housing K
Oil Sentry
Wiring
Harness Bullet
Connector
L Oil Sentry
Module
M Oil Sentry
Bracket

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Kohler Courage Specifications

General IconGeneral
BrandKohler
ModelCourage
CategoryEngine
LanguageEnglish

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