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Kohler KDI 3404 TM

Kohler KDI 3404 TM
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9
107
_04
Fig. 9.15
Z1
Z2
Z3
Z3
Z2
Z1
Z
Fig. 9.16
Z3
Z2
C1
Z
Z1
Fig. 9.17
F2
F1E1
Fig. 9.18
L1
H1
Z
L1
G2
Z
L1
F2
G1
D1
ED0053030410
ASSEMBLY INFORMATION
9.3.8 Piston rings
1 - Perform the operations described in Par. 8.5.3.
2 - Put the scraper ring Z3 onto the piston Z.
3 - Put the 2° seal ring Z2 on the piston Z.
4 - Put the 1° seal ring Z1 onto the piston Z.
5 - Perform the operations described in Par. 8.5.4.
6 - Align the piston rings with the opening of the centre of the
hole for the gudgeon pin C1.
7 - Lubricate the piston skirt and piston rings with oil.
9.3.9 Piston
Important
The fastening bolts E1 must be replaced every time they are
assembled.
Before proceeding to the assembly of the piston and
connecting rod, carry out the checks described in Par. 8.5.1,
Always replace the bearings D1 after each assembly.
Mate components respecting references at Par. 7.12.5.
1 - Loosen the screws E1 and remove the connecting rod cap
F1.
2 -
Insert the connecting rod F2 into the piston Z and align the
seats G1.
3 - Insert the gudgeon pin H1 into the seat G1 for the assembly
of the connecting rod and piston unit.
4 - Insert the lock rings L1 inside the seat G2 of the piston Z to
lock the gudgeon pin H1.

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