Kohler KDI 3404 TM

9
123
_04
ED0053030410
ASSEMBLY INFORMATION
INJECTION SYSTEM
Component Thread (mm) Torque (Nm) Sealer
Fuel lter fastening capscrew M8x1.25 25
Injector brace fastening capscrew M8x1.25 20
Injector side injection tube nuts M12x1.5 25
Injection pump side injection tubes nuts M12x1.5 25
Injection pump fastening capscrew M8x1.25 25 Loctite 2701*
Gear fastening nut on fuel injection pump M14x1.5 140
Screw for cover over injection pump shaft nut (on bell housing) M6x1 10
INTAKE MANIFOLD
Component Thread (mm) Torque (Nm) Sealer
Manifold fastening screw M8x1.25 25
Intake ange fastening capscrew M8x1.25 25
CRANKSHAFT PULLEY ASSEMBLY (2
ND
PTO)
Component Thread (mm) Torque (Nm) Sealer
Crankshaft pulley fastening capscrew M12x1.75 100 Molyslip
COOLANT CIRCUIT
Component Thread (mm) Torque (Nm) Sealer
Coolant tube clamp fastening capscrew (Oil Cooler return) TG8 22
Thermostatic valve cover fastening capscrew M6x1 10
Coolant pump fastening capscrew M8x1.25 25
Blower fastening capscrew M8x1.25 25
EXHAUST MANIFOLD
Component Thread (mm) Torque (Nm) Sealer
Exhaust manifold fastening screw M10x1.5 50
TURBO COMPRESSOR
Component Thread (mm) Torque (Nm) Sealer
Oil return tube fastening capscrew M6x1 10
Oil supply tube fastening capscrew M10x1 15
Turbine fastening stud (on manifold) M10x1.5 30
Exhaust fastening stud (on turbine) M8x1.25 25
Exhaust ange fastening stud (on turbine) M10x1.5 30
Exhaust ange fastening nut (on turbine) M8x1.25 25
ELECTRICAL COMPONENTS
Component Thread (mm) Torque (Nm) Sealer
Coolant temperature sensor M12x1.5 20 max.
Oil pressure switch M12x1.5 35
Alternator fastening capscrew M10x1.5 45
Alternator fastening capscrew M8x1.25
25
Alternator brace fastening screw M12x1.75 75
Starter motor fastening capscrew M10x1.5 45
Supply cable fastening nut (starter motor) M10x1.5 15
* Alternatively to the capscrew replacements, with "Dri-loc"
* Alternatively to the capscrew replacements, with "Dri-loc"