Kohler PRO9.0E User Manual

PRO6.4, PRO6.4E, PRO9.0, PRO9.0E
Generator Service Manual
KohlerPower.comTP-7088 6/17
1
2 Safety
3 Specifi cations
6 Troubleshooting
9 Electrical System
14 Disassembly/Inspection and Service
16 Reassembly
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment.
Ensure equipment is stopped and level before performing any maintenance or service.
For all engine related maintenance, disassembly and reassembly, refer to service manual of engine
powering this equipment.

Kohler PRO9.0E Specifications

General

Model	PRO9.0E
Type	Portable Generator
AC Rated Output (Watts)	7200
AC Maximum Output (Watts)	9000
Engine Displacement	429 cc
Fuel Type	Gasoline
Run Time at 50% Load	10 hours
Starting Method	Electric/Recoil
Voltage	120/240V
Wheel Kit	Included
Electric Start	Yes
Battery Included	Yes

Summary

Safety Precautions

General Hazard Warnings

Covers hazards like explosive fuel, hot parts, rotating parts, voltage, solvents, and shock.

Carbon Monoxide Danger

Critical warning about using generators indoors due to carbon monoxide poisoning.

Torque Specifications

Troubleshooting Guide

Common Generator Issues

Electrical System Diagrams

PRO6.4 Wiring Diagram

PRO6.4E Wiring Diagram

PRO9.0 Wiring Diagram

PRO9.0E Wiring Diagram

Control Panel Procedures

Pre-Service Safety

Warnings regarding accidental starts and electrical shock before working on the generator.

Disassembly and Inspection Steps

Pre-Disassembly Safety

Safety warnings about accidental starts and electrical shock, plus general disassembly tips.

Component Disassembly Procedures

Detailed steps for removing fuel tank, muffler, control panel, AVR, brush holder, stator, and rotor.

Component Inspection

Reassembly Procedures

Component Reassembly Steps

Instructions for installing front cover, rotor, stator, brush holder, AVR, end cover, and muffler.

Final Assembly and Checks