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bizhub C451
Konica Minolta bizhub C451 Service Manual
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SER
VICE MANU
AL
2008.06
2008.06
V
er
.
8.0
V
er
.
8.0
FIELD SER
VICE
This ser
vice manual is designed f
or machine with
fir
mw
are card v
er
.
J8 and onward.
This ser
vice manual is designed f
or machine with
fir
mw
are card v
er
.
J8 and onward.
2
Table of Contents
Table of Contents
32
Important Notice
6
Safety and Important Warning Items
6
Safety Warnings
7
Connection to Power Supply
9
Handling of Consumables
15
Internal Laser Radiation
18
Laser Caution Label
21
Laser Safety Label
21
Precautions for Handling the Laser Equipment
22
Warning Indications on the Machine
23
High Voltage
24
Composition of the Service Manual
28
Notation of the Service Manual
29
Revision History
31
Table of Contents
50
Outline
54
System Configuration
54
Product Specifications
60
Maintenance
68
Periodical Check
68
Main Body
68
Maintenance Items
68
Df-610/Df-611
69
CMS Corresponding Parts
74
CMS Corresponding Parts List
74
Replacing CMS Corresponding Parts as a Set
74
Maintenance Parts
75
Replacement Parts
75
Cleaning Parts
77
Concept of Parts Life
79
Life Value of Consumables and Parts
79
Conditions for Life Specifications Values
80
Control Causing Inhibited Printing for One Part When an Inhibited-Printing Event Occurs in Another Part
80
Cleaning of the Electrostatic Charger Wire Y/M/C
81
Cleaning of the PH Window Y/M/C/K
81
Maintenance Procedure (Periodical Check Parts)
81
Cleaning of the Timing Roller
82
Cleaning of the Paper Dust Remover
83
Cleaning of the Area Around the Waste Toner Collecting Port
84
Cleaning of the Duplex Transport Rollers
84
Replacing the Tray 1 Feed Roller/Tray 1 Pick-Up Roller
85
Replacing the Tray 1 Separation Roller Assy
87
Replacing the Tray 2 Feed Roller/Tray 2 Pick-Up Roller
88
Replacing the Tray 2 Separation Roller Assy
91
Replacing the Tray 3 Feed Roller/Tray 3 Pick-Up Roller
92
Replacing the Tray 3 Separation Roller
93
Replacing the Tray 4 Feed Roller/Tray 4 Pick-Up Roller
95
Replacing the Tray 4 Separation Roller
96
Replacing the Manual Bypass Tray Feed Roller/Manual Bypass Tray Pick-Up
98
Roller
98
Replacing the Manual Bypass Tray Separation Roller Assy
100
Replacing the Waste Toner Box
101
Replacing the Imaging Unit
102
Replacing the Ozone Filter
105
Replacing the Color Toner Filter
106
Replacing the Toner Cartridge
106
Replacing the Transfer Belt Unit
108
Replacing the Transfer Roller Unit
112
Replacing the Fusing Unit
113
Service Tool
115
CE Tool List
115
Service Material List
115
Copy Materials
116
Imaging Unit Single Parts (IU)
116
Toner Cartridge Single Parts (T/C)
116
Maintenance Kit
117
Waste Toner Box
117
Firmware Upgrade
118
Notes about Firmware Rewrite
118
Outline
118
Rewrite To/From a Function Enhanced Version of Firmware
118
Types of Firmware
118
Preparations for Firmware Rewriting by Windows Command Prompt
124
Service Environment
124
Writing into the Compact Flash
124
Correspond Model
127
Function Outline
127
Preparations for Firmware Rewriting by Firmware Imaging Toolkit 2006
127
System Environment
127
Installation of Software
128
Update of Software
130
Screen
131
Details of each Function
133
How to Write Firmware Data
135
Firmware Rewriting by Compact Flash
140
Updating Method
140
Action When Data Transfer Fails
143
Outline
144
Preparations for Firmware Rewriting
144
Service Environment
144
Updating the Firmware with the Internet ISW
144
Firmware Rewriting
147
Error Code List for the Internet ISW
149
Disassembly/Adjustment Prohibited Items
152
Other
152
Disassembly/Assembly Parts List
153
Disassembly/Assembly/Cleaning List (Other Parts)
153
Cleaning Parts List
157
Need Lubrication Parts List
157
Disassembly/Assembly Procedure
158
Upper Front Door
158
Lower Front Door
159
Upper Front Cover /1
161
Upper Front Cover /2
161
Right Front Cover
162
Lower Front Cover
163
Lower Left Cover
164
Upper Left Cover
164
Paper Exit Rear Cover
165
Rear Left Cover
165
IR Rear Cover, IR Right Cover, IR Upper Rear Cover /1, IR Upper Rear Cover /2
166
IR Left Cover, IR Upper Front Cover
166
Original Glass
167
Interface Cover, Rear Right Cover /1, Rear Right Cover /2, Rear Right Cover /3, Rear Right Cover /4
168
Manual Bypass Tray Rear Cover
169
Upper Rear Cover /1, Upper Rear Cover /2, Lower Rear Cover
169
Front Right Cover
170
Control Panel Assy
170
Exit Tray (Option: OT-503)
172
Finisher Rail (Bizhub C451 Only)
173
Tray 1/2
174
Tray 3/4
175
LCD Module
175
PH Unit
176
Duplex Unit
179
Manual Bypass Tray Unit
180
CCD Unit
182
Original Glass Moving Unit
184
Glass Step Sheet
186
Scanner Assy
188
Hard Disk
190
IH Coil (FH1)
191
Intermediate Transport Roller Assy
195
Main Drive Unit
197
LCC Drive Unit
199
IR Assy
205
Scanner Relay Board (REYB/SCAN)
207
Original Glass Position Control Board (OGPCB)
208
Inverter Board (INVB)
208
Image Processing Board (IPB)
209
PH Relay Board (REYB/PH)
211
Paper Feed/Transport Drive Board (PFTDB)
212
DC Power Supply (DCPU)
213
Relay Drive Board (REDB)
216
Printer Control Board (PRCB)
217
Slide Interface Board (REYB/SL)
219
Fan Motor Relay Board (REYB/FAN)
220
PCI Board (PCIB)
221
MFP Board (MFPB)
222
How to Open PWB Box
225
High Voltage Unit/2 (HV2)
226
Service EEPROM Board (SV ERB)
228
High Voltage Unit/1 (HV1)
230
IH Power Supply (IHPU)
236
Operation Panel Inverter Board (OPINVB)
239
Operation Panel Control Board (OPCB)
240
Operation Panel I/O Board (OPIOB)
241
Paper Size Detect Board/1 (PSDTB/1)
241
Paper Size Detect Board/2 (PSDTB/2)
242
JPEG Board (JPEGB) *Bizhub C650 Only
243
SIF Board (SIFB)/EIF Board (EIFB) *Bizhub C650 Only
244
ADU Transport Motor/1 (M31)
246
ADU Transport Motor/2 (M32)
247
Bypass Tray up down Motor (M28) / Bypass Paper Feed Motor (M27)
248
Scanner Motor (M201)
252
Original Glass Moving Motor (M202)
255
Waste Toner Agitating Motor (M20)
257
Transport Motor (M25)
258
Vertical Transport Motor (M26)
259
Transfer Belt Motor (M1)
260
Color PC Drum Motor (M16)
260
Color Developing Motor (M17)
261
2Nd Image Transfer Pressure Retraction Motor (M3)
261
Registration Motor (M2)
262
Fusing Pressure Retraction Motor (M29)
264
Fusing Motor (M30)
265
Switchback Motor (M33)
267
Exit Motor (M4)
268
K PC Drum Motor (M18)
269
K Developing Motor (M19)
270
Tray1 Lift-Up Motor (M6)
270
Tray2 Lift-Up Motor (M8)
271
Tray3 Lift-Up Motor (M23)
272
Tray4 Lift-Up Motor (M24)
272
Tray1 Vertical Transport Motor (M5)
273
Tray2 Vertical Transport Motor (M7)
274
Take-Up Motor (M22)
275
Charge Cleaning Motor/K (M15)
276
Cleaner Motor (M38)
278
1St Image Transfer Pressure Retraction Motor (M21)
283
Toner Cartridge Motor C/K (M14)
283
Toner Cartridge Motor Y/M (M13)
284
Toner Supply Motor/Y (M9), Toner Supply Motor/M (M10), Toner Supply Motor/C (M11), Toner Supply Motor/K (M12)
285
Tray 1 Paper Feed Clutch (CL1)
289
Tray 2 Paper Feed Clutch 2 (CL2)
290
Horizontal Transport Clutch 1 (CL3)
291
Horizontal Transport Clutch 2 (CL4)
291
Tray 3 Paper Feed Clutch (Cl5)/Tray 3 Transport Clutch (CL6)
292
Tray 4 Paper Feed Clutch (CL7)
293
IDC Registration Sensor/F (IDCS/F), IDC Registration Sensor/R (IDCS/R)
294
Scanner Drive Cables
296
Tray 3/4 Lift Wire
307
Fuse (F1) *USA Only
313
Cleaning Procedure
314
Transfer Belt Unit
314
Tray 1 Feed Roller/Tray 1 Pick-Up Roller
314
Tray 1 Separation Roller
315
Tray 1 Transport Roller
315
Tray 2 Feed Roller/Tray 2 Pick-Up Roller
316
Tray 2 Separation Roller
316
Tray 2 Transport Roller
317
Tray 3 Feed Roller/Tray 3 Pick-Up Roller
317
Tray 3 Separation Roller
318
Tray 3 Transport Roller
318
Tray 4 Feed Roller/Tray 4 Pick-Up Roller
319
Manual Bypass Tray Feed Roller
320
Tray 4 Separation Roller
320
Tray 4 Transport Roller
320
Intermediate Transport Roller
321
Manual Bypass Tray Pick-Up Roller
321
Manual Bypass Tray Separation Roller
321
Scanner Rails
322
Lens
323
Mirrors (1St/2Nd/3Rd)
323
CCD Sensor
324
Mount the Original Size Detection 2 Sensor (PS205)
325
Fusing Unit
327
Lubrication Procedure
327
Installation Method for the Key Counter
329
Option Counter
329
Adjustment/Setting
332
How to Use the Adjustment Section
332
Utility Mode
333
Touch Panel Adjustment
333
Utility Mode Function Tree
334
Changing the Setting Value in Utility Mode Functions
346
Exiting
346
Procedure
346
Utility Mode Function Setting Procedure
346
Create One-Touch Destination
347
One-Touch User Box Registration
347
Create User Box
349
Limiting Access to Destinations
350
System Settings
351
User Settings
351
Custom Display Settings
355
Copier Settings
358
Scan/Fax Settings
363
Printer Settings
365
Change Password
370
Change E-Mail Address
371
Administrator Settings
372
System Settings
372
Administrator/Machine Settings
402
One-Touch/User Box Registration
402
User Authentication/Account Track
407
Network Setting
415
Copier Settings
451
Printer Settings
452
Fax Settings
453
System Connection
467
Security Settings
468
License Settings
483
Banner Printing (Bizhub C451 Only)
483
My Panel Settings
484
Adjustment Item List
485
10. Service Mode
487
10.1 Service Mode Function Setting Procedure
487
10.2 Service Mode Function Tree
489
10.3 Date/Time Input Mode
495
Date & Time Setting Mode Screen
495
10.4 Machine
496
Color Alignment Adjustment
496
Fusing Temperature
497
Fusing Transport Speed
498
Org. Size Detecting Sensor Adj
499
Printer Area
500
Scan Area
505
Printer Resist Loop
509
Color Registration Adjustment
510
LD Adjustment
511
Skew Adjustment
511
Lead Edge Erase Adjustment
513
Manual Bypass Tray Adjustment
513
Thick Paper Mode
513
10.5 Firmware Version
514
10.6 Imaging Process Adjustment
514
Gradation Adjust
514
Split Line Prior Detection
514
Transfer Belt
515
D Max Density
516
Background Voltage Margin
517
TCR Level Setting
517
Transfer Output Fine Adjustment
518
Stabilizer
519
Thick Paper Density Adjustment
519
Monochrome Density Adjustment
520
Paper Separation Adjustment
520
TCR Toner Supply
520
Dev. Bias Choice
521
10.7 CS Remote Care
522
Outlines
522
Setting up the CS Remote Care
522
Software SW Setting for CS Remote Care
525
Calling the Maintenance
530
Setup Confirmation
530
Calling the Center from the Administrator
531
Checking the Transmission Log
531
Detail on Settings
531
List of the CS Remote Care Error Code
537
Troubleshooting for CS Remote Care
541
Marketing Area
542
System 1
542
Tel/Fax Number
542
Foolscap Size Setting
543
No Sleep
543
Original Size Detection
543
Serial Number
543
Charging CH Cleaning
544
Initialization
544
Install Date
544
Trouble Isolation
545
IU Life Setting
546
Post Card Transfer Table
546
Change Warm up Time *Bizhub C451 Only
547
Machine State LED Setting
547
Hdd
548
Image Controller Setting
548
System 2
548
Consumable Life Reminder
549
Option Board Status
549
Unit Change
549
Software Switch Setting
550
LCC Size Setting
551
LCT Paper Size Setting
551
Scan Caribration
551
Data Capture
552
Line Mag Setting
552
Split Line Detect. Setting
554
Stamp
555
Network Fax Settings
556
10.10 Counter
557
Life
557
Procedure
557
Jam
558
Service Call Counter
558
Warning
558
ADF Paper
559
Counter of each Mode
559
Maintenance
559
Service Call History (Data)
559
Service Total
559
10.10.11 Paper Jam History
560
10.10.12 Fax Connection Error
560
10.10.13 Split Line Counter
560
Parts Counter (Fixed)
561
10.11 List Output
563
Adjustment List
563
Fax Analysis List
563
Fax Setting List
563
Machine Management List
563
Parameter List
563
Protocol Trace
563
Service Parameter
563
10.12 State Confirmation
564
Sensor Check
564
Sensor Check Screens
565
Sensor Check List
571
Level History 2
582
Level History1
582
CCD Check
583
Memory/Hdd Adj
583
Temp. & Humidity
583
Adjustment Data List
588
Color Regist
588
Iu Lot no
588
Memory/Hdd State
588
Test Mode
589
Halftone Pattern
590
Lattice Pattern
590
Color Sample
591
Solid Pattern
591
CMM Pattern
592
Color Solid Pattern
592
Running Mode
592
Http Setting
595
Internet Isw Set
595
Ftp Setting
596
Forwarding Access Setting
597
Enhanced Security
599
Enhanced Security Function Setting Procedure
599
Enhanced Security Function Tree
599
Administrator Password
600
Ce Password
600
Settings in the Enhanced Security
600
Administrator Feature Level
601
Ce Authentication
601
Iu Life Stop Setting
601
Administrator Unlocking
602
Nvram Data Backup
602
Operation Ban Release Time
602
Counter Setting
604
Settings in the Billing Setting
604
Coverage Rate Clear
612
Procedure for Resetting
613
Contents to be Cleared by Reset Function
613
Trouble Resetting
613
Mechanical Adjustment
614
Mechanical Adjustment of the Paper Feed Section
620
Mechanical Adjustment of the Bypass Tray Section
626
Mechanical Adjustment of the Main Drive Unit Section
628
Jam Display
630
Troubleshooting
630
When the Zu-603 Is Mounted
634
Sensor Layout
636
Misfeed at Tray 1 Feed Section
638
Misfeed at Tray 2 Feed Section
639
Misfeed at Tray 3 Feed Section
640
Misfeed at Tray 4 Feed Section
641
Misfeed at Manual Bypass Feed Section
642
Misfeed at Duplex Pre-Registration Section
643
Misfeed at Vertical Transport Section
644
Misfeed at Tray 3/4 Horizontal Transport Section
645
Misfeed at 2Nd Image Transfer Section
646
Misfeed at Tray 3/4 Intermediate Transport Roller Section
647
Misfeed at Exit Section
648
Misfeed at Duplex Transport Section
649
Malfunction Code
652
Alert Code List
653
S-1: CCD Gain Adjustment Failure
655
D-1: Split Line Detect
655
D-2: Read Guide Trouble
655
P-28 IDC Sensor (Rear) Failure
656
P-6: Cyan Imaging Unit Failure
656
P-7: Magenta Imaging Unit Failure
656
P-8: Yellow Imaging Unit Failure
656
P-9: Black Imaging Unit Failure
656
P-21: Color Regist Test Pattern Failure
658
P-22: Color Regist Adjust Failure
658
P-27: Secondary Transfer ATVC Failure
658
Trouble Code
660
How to Reset
692
C0104: Tray 3/4 Feeder Transportation Motor Failure to Turn
693
C0105: Tray 3/4 Feeder Transportation Motor Turning at Abnormal Timing
693
C0202: Tray 1 Feeder Up/Down Abnormality
693
C0204: Tray 2 Feeder Up/Down Abnormality
694
C0206: Tray 3 Feeder Up/Down Abnormality
694
C0208: Tray 4 Feeder Up/Down Abnormality
695
C0211: Manual Feed Up/Down Abnormality
695
C0301: Suction Fan Motor's Failure to Turn
696
C0351: Paper Cooling Fan Trouble
696
C2101: Pc Charge Cleaning Malfunction
697
C2151: Secondary Transfer Roller Pressure Alienation
697
C2152: Transfer Belt Pressure Welding Alienation
698
C2163: Pc Charge (K) Malfunction
698
C2164: Pc Charge Malfunction
698
C2204: Waste Toner Agitating Motor's Failure to Turn
699
C2253: Color Pc Drum Motor's Failure to Turn
699
C2254: Color Pc Drum Motor's Turning at Abnormal Timing
699
C2255: Color Developing Motor's Failure to Turn
700
C2256: Color Developing Motor's Turning at Abnormal Timing
700
C2257: Cleaner Motor's Failure to Turn
700
C2258: Cleaner Motor's Turning at Abnormal Timing
700
C2259: K Developing Motor's Failure to Turn
701
C225A: K Developing Motor's Turning at Abnormal Timing
701
C225C: K Pc Drum Motor's Turning at Abnormal Timing
701
C2352: Color Toner Suction Fan Motor's Failure to Turn
702
C2354: Rear Side Cooling Fan Motor's Failure to Turn
703
C2451: Release New Transfer Belt Unit
704
C2551: Abnormally Low Toner Density Detected Cyan Tcr Sensor
704
C2553: Abnormally Low Toner Density Detected Magenta Tcr Sensor
704
C2555: Abnormally Low Toner Density Detected Yellow Tcr Sensor
704
C2552: Abnormally High Toner Density Detected Cyan Tcr Sensor
705
C2554: Abnormally High Toner Density Detected Magenta Tcr Sensor
705
C2556: Abnormally High Toner Density Detected Yellow Tcr Sensor
705
C2557: Abnormally Low Toner Density Detected Black Tcr Sensor
705
C2558: Abnormally High Toner Density Detected Black Tcr Sensor
706
C2559: Cyan Tcr Sensor Adjustment Failure
706
C255A: Magenta Tcr Sensor Adjustment Failure
706
C255B: Yellow Tcr Sensor Adjustment Failure
706
C255C: Black Tcr Sensor Adjustment Failure
707
C2650: Main Backup Media Access Error
708
C3101: Fusing Roller Separation Failure
710
C3102: Fusing Roller Failure to Turn
710
C3201: Fusing Motor Failure to Turn
711
Fusing Motor Turning at Abnormal Timing
711
C3303: Fusing Cooling Fan Motor/ 1 Failure to Turn
711
C3304: Fusing Cooling Fan Motor/ 2 Failure to Turn
712
C3305: Fusing Cooling Fan Motor/ 3 Failure to Turn
712
C3423: Fusing Heaters Trouble (Pressurizing Side)
713
C3424: Fusing Heaters Trouble (Soaking Side)
713
C3425: Fusing Heaters Trouble (Nc Sensor)
713
C3723: Fusing Abnormally High Temperature Detection (Pressurizing Side)
715
C3724: Fusing Abnormally High Temperature Detection (Soaking Side)
715
C3822: Fusing Abnormally Low Temperature Detection
715
Edge of the Heating Roller
715
C3825: Fusing Abnormally Low Temperature Detection (Nc Sensor)
715
C3923: Fusing Sensor Wire Breaks Detection (Pressurizing Side)
717
C3924: Fusing Sensor Wire Breaks Detection (Soaking Side)
717
C3B02: Ih Malfunction (Cpu)
717
C3B03: Ih Malfunction (Monitor)
717
C3B04: Ih Malfunction
717
C4101: Polygon Motor Rotation Trouble
718
C4301: Cooling Fan Motor Failure
718
C4501: Laser Malfunction
719
C5104: Transfer Belt Motor's Failure to Turn
719
C5105: Transfer Belt Motor's Turning at Abnormal Timing
719
C5304: Ih Cooling Fan Motor/1'S Failure to Turn
720
C5305: Ih Cooling Fan Motor/2'S Failure to Turn
720
C5306: Ih Cooling Fan Motor/3'S Failure to Turn
721
C5351: Power Supply Cooling Fan Motor/1'S Failure to Turn
721
C5354: Ozone Ventilation Fan Motor's Failure to Turn
722
C5356: Cooling Fan Motor's Failure to Turn
722
C5370: Mfp Control Board Cooling Fan Motor's Failure to Turn
723
C5371: Mfp Control Board Cpu Cooling Fan Motor's Failure to Turn
723
C6102: Drive System Home Sensor Malfunction
724
C6103: Slider over Running
724
C6301: Optical Cooling Fan Motor's Failure to Turn
724
C6704: Image Input Time out
725
C6751: CCD Clamp/Gain Adjustment Failure
725
C6F01: Scanner Sequence Trouble
726
Power Supply Trouble
739
Fusing Heaters Do Not Operate
740
Power Is Not Supplied to Option
740
How to Read Element Date
742
Image Quality Problem
742
How to Identify Problematic Part
746
Scanner System: White Lines in Main Scan Direction, White Bands in Main
750
Scanner System: Blurred Image, Blotchy Image
753
Scanner System: Moire
755
Scanner System: Skewed Image
756
Scanner System: Blank Copy, Black Copy
760
Scanner System: Abnormal Image
761
Scanner System: Uneven Density
762
Printer Monocolor: White Lines in Main Scan Direction, White Bands in Main
764
Printer Monocolor: Uneven Density in Sub Scan Direction
765
Printer Monocolor: Uneven Density in Main Scan Direction
766
Printer Monocolor: Low Image Density
767
Printer Monocolor: Gradation Reproduction Failure
769
Printer Monocolor: Foggy Background
770
Printer Monocolor: Void Areas, White Spots
772
Printer Monocolor: Blurred Image
774
Printer Monocolor: Blank Copy, Black Copy
775
Printer Monocolor: Uneven Image
776
Printer 4-Color: White Lines in Sub Scan Direction, White Bands in Sub Scan
777
Printer 4-Color: Uneven Density in Sub Scan Direction
779
Printer 4-Color: Uneven Density in Main Scan Direction
780
Printer 4-Color: Low Image Density
781
Printer 4-Color: Poor Color Reproduction
782
Printer 4-Color: Incorrect Color Image Registration
783
Printer 4-Color: Void Areas, White Spots
784
Printer 4-Color: Colored Spots
785
Printer 4-Color: Brush Effect, Blurred Image
787
Printer 4-Color: Back Marking
788
Printer 4-Color: Uneven Image
789
Lu-301 (Option)
806
Ot-503 (Option)
807
Zu-603 (Option)
808
Pi-503 (Option)
814
Fs-519 (Option)
816
Pk-510 (Option)
819
Mt-502 (Option)
820
Sd-503 (Option)
821
Js-504 (Option)
822
Connector Layout Drawing
823
Timing Chart
830
Appendix Parts Layout Drawing
790
Engine Section
791
Bypass Tray Section
797
Table of Contents
836
1 Controller Specifications
838
Type
838
Supporting Client Specifications
839
2 Checking the Controller Firmware Version
840
3 Firmware Upgrade
840
Notes about Firmware Rewrite
840
Rewrite To/From a Function Enhanced Version of Firmware
840
Types of Firmware
840
Preparations for Firmware Rewriting by Windows Command Prompt
846
Service Environment
846
Writing into the Compact Flash
846
Preparations for Firmware Rewriting by Firmware Imaging Toolkit 2006
849
Correspond Model
849
Function Outline
849
System Environment
849
Installation of Software
850
Update of Software
852
Screen
853
Details of each Function
855
How to Write Firmware Data
857
Firmware Rewriting by Compact Flash
862
Updating Method
862
Action When Data Transfer Fails
865
Updating the Firmware with the Internet ISW
866
Outline
866
Preparations for Firmware Rewriting
866
Service Environment
866
Firmware Rewriting
869
Error Code List for the Internet ISW
871
4 Checking the System Configuration
874
Unable to Print over the Network
874
Unable to Transmit Data through Scan to Ftp
876
Unable to Transmit Data through Scan to E-Mail
877
5 Status Codes
874
6 Troubleshooting Procedures
874
Table of Contents
880
1 Product Outline
882
Available Function for I-Option
882
Outline
882
Product Specification
883
Photo Registration Function
883
Web Browser Function
883
Adjustment/Setting
884
2 How to Use the Adjustment Section
884
3 Service Mode
885
Billing Setting Function Setting Procedure
885
Billing Setting Function Tree
886
Settings in the License Management
887
Activation
887
Deactivation
887
Initialize
887
Repair
887
Request Code
887
List
888
License Management Function Setting Procedure
889
Activation
889
Deactivation
893
Repair
898
Initialize
901
Troubleshooting
902
4 Troubleshooting of I-Option
902
Outline
902
License Management Information
902
Structure of License Management
902
Error Message
903
License Management Error
903
Maintenance/Adjustment/Setting
908
1 Product Specifications
913
Maintenance
916
2 Periodical Check
916
Maintenance Procedure (Periodical Check Parts)
916
Pick-Up Roller/Feed Roller
916
Separation Roller
918
Cleaning of the Miscellaneous Rolls
920
Cleaning of the Miscellaneous Rollers
922
Cleaning of the Reflective Sensor Section
924
Cleaning of the Scanning Guide
924
3 Service Tool
925
CE Tool List
925
4 Other
926
Disassembly/Adjustment Prohibited Items
926
Disassembly/Assembly/Cleaning List (Other Parts)
927
Disassembly/Assembly Parts List
927
Disassembly/Assembly Procedure
927
Feed Cover
927
Front Cover
928
Rear Cover
929
Document Feed Tray Front Cover
930
Reverse Automatic Document Feeder
930
DF Control Board
932
Document Width Detection Variable Resistor
932
Replacing the Stamp Unit
935
Replacing the Stamp
936
Adjustment/Setting
938
5 How to Use the Adjustment Section
938
6 Service Mode
939
Service Mode Setting Procedure
939
ADF Setting Procedure
939
Original Stop Position
939
Registration Loop Adj
939
Auto Stop Position Adjustment
939
Paper Passage
940
Sensor Check
940
Original Tray Width
943
Read Pos Adj
943
Feed Zoom
943
Scanning Light Adjustment
943
7 Mechanical Adjustment
944
Adjusting the Height
944
Adjusting Skew Feed
945
Original Stop Position
947
Original Tray Width
955
Read Pos Adj
957
Feed Zoom
960
Troubleshooting
964
8 Jam Display
964
Initial Check Items
964
Misfeed Display
964
Misfeed Display Resetting Procedure
965
Sensor Layout
965
Solution
966
Turnover Section Misfeed
966
Paper Feed Section Misfeed
967
Transport Section Misfeed
968
Paper Exit Section Misfeed
969
Image Reading Section Misfeed
970
Original Feeding Interval Misfeed
971
Remaining Paper Misfeed
972
9 Trouble Code
973
Trouble Code List
973
Solution
974
C8101: Pressure/Retraction Mechanism Failure before Image Reading
974
C8102: Pressure/Retraction Mechanism Failure at the Turnover Section
974
C8103: Lift up Mechanism Failure
975
C8104: Original Glass Travel Failure
975
C8302: Cooling Fan Failure
976
Cc156: Adf Rom Malfunction
976
Incorrect Rom Content
976
Set Error Detection
977
Adjustment/Setting
980
1 Product Specification
982
2 Periodical Check
984
Maintenance Procedure (Periodical Check Parts)
984
Replacing the Pick-Up Roller
984
Replacing the Feed Roller
985
Replacing the Separation Roller
986
3 Other
987
Disassembly/Adjustment Prohibited Items
987
Disassembly/Assembly/Cleaning List (Other Parts)
988
Cleaning Parts List
988
Disassembly/Assembly Parts List
988
Disassembly/Assembly Procedure
989
Large Capacity Unit
989
Right Cover
991
Upper Door
991
Front Cover
992
Rear Cover
993
Feed Cover
994
Lift Wire
994
LU Drive Board
1007
Dehumidification Heater
1008
Lift-Up Motor
1008
Cleaning Procedure
1009
Feed Roller
1009
Pick-Up Roller
1009
Separation Roller
1010
Transport Roller
1010
Adjustment/Setting
1012
4 How to Use the Adjustment Section
1012
5 Sensor Check
1013
Check Procedure
1013
Sensor Check List
1013
Sensor Check Screen
1013
6 Mechanical Adjustment
1015
Adjusting the Paper Reference Position
1015
Centering
1015
Centering (Duplex 2Nd Side)
1017
Pick-Up Roller Load Adjustment
1018
Troubleshooting
1020
7 Jam Display
1020
Misfeed Display
1020
Misfeed Display Resetting Procedure
1020
Sensor Layout
1021
Solution
1021
Initial Check Items
1021
LCT Paper Feed Section Misfeed
1022
LCT Transport Section Misfeed
1022
8 Trouble Code
1023
Trouble Code List
1023
Solution
1023
C0216: LCT Lift Failure
1023
9 Set Error Detection
1024
Adjustment/Setting
1028
1 Product Specification
1032
2 Other
1038
Disassembly/Adjustment Prohibited Items
1038
Disassembly/Assembly List (Other Parts)
1040
Disassembly/Assembly Parts List
1040
Disassembly/Assembly Procedure
1041
Rear Cover
1041
Right Cover
1042
Upper Cover
1042
Front Cover
1043
Z Folding Unit
1044
Punch Unit
1047
Z Folding/Conveyance Unit
1048
Punch Scraps Conveyance Motor (M7)
1050
Punch Motor (M4)
1051
Main Motor (M6)
1052
Registration Motor (M1)
1054
Punch Shift Motor (M5)
1055
Punch Clutch (CL1)
1056
Main Motor Cooling Fan (FM1)
1057
Paper Size Detect Board (PSDTB)
1058
ZU Control Board (ZUCB)
1058
Adjustment/Setting
1060
3 How to Use the Adjustment Section
1060
4 Sensor Check
1061
Check Procedure
1061
Sensor Check List
1061
Sensor Check Screen
1061
5 Finisher
1063
FS-FN Adjustment
1063
Punch Unit Vert. Position
1063
Punch Unit Edge Detection
1064
Punch Unit Hor. Position
1064
1St Z-Fold Position/2Nd Z-Fold Position
1065
Finisher Check
1066
Punch Option Setting
1067
Fold Power of Pages Restrict
1068
6 Mechanical Adjustment
1069
Gate Solenoid/Lw Adjustment
1069
1St Folding Skew Adjustment
1070
2Nd Folding Skew Adjustment
1072
2Nd Stopper Position Adjustment
1073
Troubleshooting
1076
7 Jam Display
1076
Misfeed Display
1076
Misfeed Display Resetting Procedure
1076
Sensor Layout
1077
Solution
1078
Initial Check Items
1078
Code: 7238
1079
Code: 7239
1079
Code: 7240
1080
Code: 7241
1080
Code: 7242
1081
Code: 7244
1081
Code: 7245
1082
Code: 7246
1082
Code: 7247
1083
Code: 7260
1083
Code: 7261
1084
Code: 7262
1084
Code: 7264
1085
8 Malfunction Code
1086
Trouble Code
1086
Solution
1087
C1005: zu Communication Error
1087
C1130: 1St Stopper Motor Drive Failure
1087
C1131: 2Nd Stopper Motor Drive Failure
1088
C1133: Punch Shift Motor Drive Failure
1088
C1134: Main Motor Cooling Fan Drive Failure
1089
C1135: Punch Motor Drive Failure
1089
C1136: Punch Switchover Motor Drive Failure
1090
CC158: Finisher ROM Failure (ZU)
1090
Table of Contents
1094
Fs-517/518/608
1098
Outline
1098
1 Product Specifications
1098
Maintenance
1102
2 Periodical Check
1102
Maintenance Procedure (Periodical Check Parts)
1102
Replacing the Paper Exit Roller
1102
Replacing the Intermediate Transfer Roller
1104
Replacing the Paper Assist Roller
1105
Cleaning of the Horizontal Transport Roller
1106
Cleaning of the Swing Belt /Up (Only FS-517/FS-518)
1107
Replacing the Stapler Unit
1108
Replacing the Cleaning Plate Assy
1116
3 Service Tool
1119
CE Tool List
1119
4 Other
1120
Disassembly/Adjustment Prohibited Items
1120
Disassembly/Assembly Parts List
1121
Disassembly/Assembly/Cleaning List (Other Parts)
1121
Disassembly/Assembly Procedure
1122
Upper Cover /1
1122
Upper Cover /2
1122
Front Door
1123
Rear Cover
1123
Left Cover
1124
Right Cover
1124
Lower Left Cover
1125
Finishing Tray 1
1126
Finishing Tray 3 (Only FS-608)
1127
Stacker Unit Cover (Only FS-608)
1127
Finisher
1128
Horizontal Transport Unit
1129
Stacker Unit
1130
Paper Exit Unit
1134
FNS Control Board
1135
FNS Drive Board
1136
Fan Motor /Fr
1137
Transfer Control Board
1137
Fan Motor /Rr
1138
Shift Roller Motor
1138
Tray1 Lift Motor
1139
Bypass Gate Solenoid
1141
Folding Knife Motor (Only FS-608)
1141
Tri-Folding Gate Solenoid (Only FS-608)
1143
Lift Wire
1144
Adjustment/Setting
1150
5 How to Use the Adjustment Section
1150
6 Sensor Check
1151
Check Procedure
1151
7 Finisher
1155
Center Staple Position (Only FS-608)
1155
FS-FN Adjustment
1155
Half-Fold Position (Only FS-608)
1158
Tri-Fold Position (Only FS-608)
1160
Position Staple Dist. (Only FS-608)
1163
Finisher Check
1165
Load Data
1167
Staple Option Setting
1170
Fold Power of Pages Restrict
1171
8 Mechanical Adjustment
1172
Adjusting the Bypass Gate
1172
Shift Position Adjustment
1174
Adjusting the Paper Exit Opening Solenoid
1175
Adjusting the Mounting Position of the Paper Exit Arm
1177
Adjusting the Mounting Position of the Alignment Plate /Up
1180
Adjusting the Mounting Position of the Alignment Plate /Lw (Only FS-608)
1183
Staple Position Adjustment (Saddle Stitching) (Only FS-608)
1191
Stapler Vertical Position Adjustment (Only FS-608)
1194
Folding Stopper Tilt Adjustment (Only FS-608)
1198
Adjusting the Folding Pressure (Only FS-608)
1201
Troubleshooting
1202
9 Jam Display
1202
Misfeed Display
1202
Misfeed Display Resetting Procedure
1202
Sensor Layout
1203
Initial Check Items
1204
Solution
1204
Code: 7216
1205
Code: 7217
1205
Code: 7218
1206
Code: 7219
1206
Code: 7220
1207
Code: 7221
1207
Code: 7222
1208
Code: 7223
1208
Code: 7224
1209
Code: 7225
1209
Code: 7226
1210
Code: 7228
1210
Code: 7229
1211
Code: 7230
1211
Code: 7248
1212
Code: 7281
1212
Code: 7282
1213
Code: 7283
1214
Code: 7290
1214
Code: 7542
1215
Code: 7543
1215
10 Malfunction Code
1216
10.1 Trouble Code
1216
10.2 Solution
1219
C1004: FNS Communication Error
1219
C1008: RU Communication Error
1219
C1101: Shift Roller Motor Drive Failure
1220
C1102: Tray Ascent/Descent Drive Failure
1220
C1103: Aligning Plate Drive Failure
1221
C1104: Paper Exit Roller Drive Failure
1221
C1105: Paper Exit Drive Failure
1222
C1106: Stapler Movement Drive Failure
1222
C1107: Stapler Clincher Rotation Drive Failure
1223
C1108: Stapler Rotation Motor Drive Failure
1223
C1109: Stapler F Unit Drive Failure
1224
C1110: Stapler R Unit Drive Failure
1224
C1111: Stapler F Unit Clincher Drive Failure
1225
C1112: Stapler R Unit Clincher Drive Failure
1225
C1113: Saddle Stitching Stopper Motor Drive Failure
1226
C1114: Stapler Side Guide Motor Drive Failure
1226
C1115: Folding Knife Motor Drive Failure
1227
C1116: Folding Transfer Motor Drive Failure
1227
C1137: Gate Motor Drive Failure
1228
Cc155:Finisher ROM Failure
1228
CC157: Finisher ROM Failure (RU)
1229
Table of Contents
1232
1 Product Specification
1234
2 Periodical Check
1236
Maintenance Procedure (Periodical Check Parts)
1236
Replacing the Pick-Up Roller /Up and the Feed Roller /Up
1236
Replacing the Pick-Up Roller /Lw and the Feed Roller /Lw
1238
Replacing the Separation Roller /Up and the Torque Limiter /Up
1239
Replacing the Separation Roller /Lw and the Torque Limiter /Lw
1240
3 Other
1241
Disassembly/Adjustment Prohibited Items
1241
Cleaning Parts List
1242
Disassembly/Assembly Parts List
1242
Disassembly/Assembly Procedure
1242
Disassembly/Assembly/Cleaning List (Other Parts)
1242
Upper Cover
1242
Operation Panel Cover Assy
1243
Rear Cover
1243
Post Inserter
1244
PI Drive Board (PIDB)
1245
Cleaning Procedure
1246
PI Control Board (PIOB)
1246
Pick-Up Roller /Up, Feed Roller /Up, Separationroller /Up
1246
Pick-Up Roller /Lw, Feed Roller /Lw, Separationroller /Lw
1247
Transport Roller /Lw
1249
Transport Roller /Up
1249
Adjustment/Setting
1250
4 How to Use the Adjustment Section
1250
5 Utility Mode
1251
System Settings
1251
User Settings
1251
Utility Mode Function Tree
1251
6 Sensor Check
1252
Check Procedure
1252
Sensor Check Screens
1252
Sensor Check List
1253
7 Finisher
1254
Cover Sheet Tray Size Detection
1254
FS-FN Adjustment
1254
Punch Resist Loop Size (PI)
1254
Cover Sheet Feeder Adj
1255
8 Mechanical Adjustment
1256
PI Displacement Adjustment (with PK-512/PK-513 Installed)
1256
PI Tilt Adjustment (with PK-512/PK-513 Installed)
1258
Troubleshooting
1260
9 Jam Display
1260
Misfeed Display
1260
Misfeed Display Resetting Procedure
1260
Initial Check Items
1261
Sensor Layout
1261
Solution
1261
10 Malfunction Code
1264
10.1 Trouble Code
1264
10.2 Solution
1265
C1124: Sheet Feeder Up/Down Drive Failure (Lower)
1265
C1125: Sheet Feeder Up/Down Drive Failure (Upper)
1265
C1126: Sheet Feeder Transportation Drive Failure
1266
C1132: Output OP Punch Driving Motor Malfunction
1266
Table of Contents
1270
1 Product Specifications
1272
2 Periodical Check
1274
Maintenance Procedure (Periodical Check Parts)
1274
3 Other
1275
Disassembly/Adjustment Prohibited Items
1275
Disassembly/Assembly Parts List
1276
Disassembly/Assembly Procedure
1276
Disassembly/Assembly/Cleaning List (Other Parts)
1276
Punch Kit
1276
Adjustment/Setting
1280
4 How to Use the Adjustment Section
1280
5 Sensor Check
1281
Check Procedure
1281
6 Finisher
1283
FS-FN Adjustment
1283
Punch Vertical Position
1283
Punch Edge Detection
1284
Punch Horizontal Position
1284
Punch Option Setting
1285
Punch Resist Loop Size (Body)
1285
7 Mechanical Adjustment
1286
Punch Hole Deviation Correction
1286
Troubleshooting
1288
8 Jam Display
1288
Misfeed Display
1288
Misfeed Display Resetting Procedure
1288
Sensor Layout
1288
Initial Check Items
1289
Solution
1289
Table of Contents
1294
Fs-519/Pk-510/Ot-602
1298
Outline
1298
1 Product Specifications
1298
Maintenance
1304
2 Periodical Check
1304
Maintenance Procedure (Periodical Check Parts)
1304
Replacing the Paddles
1304
Replacing the Cleaning Pad
1307
Lubricating the Worm Gear and Replacing the Cover Film
1308
Cleaning of the Rollers and Rolls
1311
Cleaning of the Paddles
1313
3 Other
1314
Disassembly/Adjustment Prohibited Items
1314
Precautions to be Observed When Option Configuration Is Changed
1315
Setting the Exit Tray Detection Position
1315
Disassembly/Assembly Parts List
1316
Disassembly/Assembly/Cleaning List (Other Parts)
1316
Disassembly/Assembly Procedure
1317
Finisher Unit Left Front Cover
1317
Finisher Unit Rear Cover
1317
Finisher Unit Right Front Cover
1317
Finisher Unit Upper Cover
1318
Front Door
1318
Middle Guide
1319
Intake Cover
1320
Tray Unit Front Cover/Tray Unit Rear Cover/Connector Cover
1320
Output Tray (OT-602): Option
1321
Tray 1/Tray 2
1321
Tray Unit
1322
Finisher Unit
1325
Height and Angle Adjustment of Stand Table
1326
Stapler Unit
1328
Punch Kit (PK-510): Option
1329
Exit Roller Motor/Storage Paddle Drive Clutch/Exit Upper Roller/Storage Paddle
1330
Exit Paddle Drive Clutch/Exit Lower Roller
1335
Aligning Section
1338
Elevator Motor/Timing Belt
1341
Shutter Drive Gear
1346
Duplex Guide Solenoid
1347
FS Control Board
1349
Adjustment/Setting
1350
4 How to Use the Adjustment Section
1350
5 Sensor Check
1351
Check Procedure
1351
6 Finisher Operations
1353
CB-FN Adjustment
1353
Finisher Check
1353
Punch Regist Loop Size
1355
Punch Horizontal Position
1356
Punch Option Setting
1357
7 Mechanical Adjustment
1358
Punch Hole Deviance Adjustment (PK-510)
1358
Staple Position Adjustment
1359
Staple Home Position Sensor Position Adjustment
1361
Adjustment of Clearance between Stapler and FD Stopper
1362
Troubleshooting
1364
8 Jam Display
1364
Misfeed Display
1364
Misfeed Display Resetting Procedure
1364
Sensor Layout
1365
Initial Check Items
1366
Solution
1366
Transport Section Misfeed
1367
Exit Section Misfeed
1368
Finisher Bundle Exit Misfeed
1368
Finisher Punch Misfeed (PK-510)
1369
Finisher Staple Misfeed
1369
9 Malfunction Code
1370
Trouble Code
1370
C1004: FNS Communication Error
1372
C1183: Elevator Motor Ascent/Descent Drive Failure
1372
Solution
1372
C1190: Aligning Plate 1 Drive Failure
1373
C1191: Aligning Plate 2 Drive Failure
1373
C11A0: Paper Holding Drive Failure
1374
C11A1: Exit Roller Pressure/Retraction Failure
1374
C11A3: Shutter Drive Failure
1375
C11B0: Staple Unit CD Drive Failure
1375
C11B2: Staple Drive Failure
1376
C11C0: Punch Cam Motor Unit Failure
1376
C1301: Finishing Option Cooling Fan Motor Failure
1377
C1402: FNS Nonvolatile Memory Failure
1377
CC155: Finisher ROM Failure
1378
Adjustment/Setting/Troubleshooting
1382
Adjustment/Setting
1400
1 Product Specification
1403
2 Periodical Check
1404
Cleaning of the Roller and Roll
1404
Maintenance Procedure (Periodical Check Parts)
1404
3 Other
1405
Disassembly/Adjustment Prohibited Items
1405
Disassembly/Assembly List (Other Parts)
1406
Disassembly/Assembly Procedure
1406
Front Cover/Upper Cover/Paper Output Tray
1407
Rear Cover/Right Door
1407
Adjustment/Setting
1426
4 How to Use the Adjustment Section
1426
5 Sensor Check
1427
Check Procedure
1427
Sensor Check List
1427
Sensor Check Screen
1427
6 Finisher Operations
1429
Entering Finisher Check
1429
Finisher Check Modes
1430
Center Staple Position Adjustment
1433
Fold Angle Adjustment
1435
Center Staple Angle Adjustment
1436
Troubleshooting
1438
7 Jam Display
1438
Misfeed Display
1438
Sensor Layout
1438
Initial Check Items
1439
Solution
1439
Paper Bundle Exit Misfeed
1440
Staple Unit 1 Misfeed/Staple Unit 2 Misfeed
1441
Creasing Section Misfeed
1442
C11A2: Saddle Exit Roller Pressure/Retraction Failure
1444
C11A4: Saddle Exit Motor Failure
1444
C11A5: Saddle in & out Guide Motor Failure
1445
C11A6: Saddle Layable Guide Drive Failure
1445
C11B5: Side Staple 1 Drive Failure
1446
C11B6: Side Staple 2 Drive Failure
1446
C11D0: Crease Motor Drive Failure
1446
Table of Contents
1451
1 Product Specification
1452
2 Periodical Check
1454
Maintenance Procedure (Periodical Check Parts)
1454
4 Other
1455
Disassembly/Adjustment Prohibited Items
1455
Disassembly/Assembly List (Other Parts)
1456
Disassembly/Assembly Parts List
1456
Disassembly/Assembly Procedure
1456
Adjustment/Setting
1466
5 How to Use the Adjustment Section
1466
6 Sensor Check
1467
Check Procedure
1467
Sensor Check List
1467
Sensor Check Screen
1467
7 Finisher Operations
1468
Entering Finisher Check
1468
Misfeed Display
1470
Misfeed Display Resetting Procedure
1470
Sensor Layout
1470
Initial Check Items
1471
Solution
1471
Job Separator Transport Section Misfeed
1472
Malfunction Code
1473
Trouble Code
1473
C1004: FNS Communication Error
1474
C1182: Shift Motor Drive Failure
1474
Solution
1474
C11E0: Finisher Route Change Failure
1475
CC155: Finisher ROM Failure
1476
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Faq And Quick Guide
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Konica Minolta bizhub C451 Specifications
General
Brand
Konica Minolta
Model
bizhub C451
Category
All in One Printer
Language
English
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