Koso HD-04 User Manual

Vehicle type
Note:
1.New feature 2.Fuel Sender Resistor kit needs to be new version(PN 72545-08) 3.Need to install fuel sensor kit(PN 61200008A)
4.[Fuel Type] Please set as CUSt (user define), and follow the procedure to learn the fuel position for 0% (E), 33%, 66%, and 1 00% (F).
5.Set the vehicle fuel tank volume in the [fuel volume settings].
Sportster
Dyna
Softail
2004 ~ 2006
2007
2008 ~ 2013
2004 ~ 2007
2008
2009 ~ 2011
2008 ~ 2010
Feature
Gear Low fuel level warning Fuel Level Remaining millage
-
-
- - -
YES (1)
YES (2)
YES
YES (1) (3)
YES (1) (3)
YES (1) (3) (5)
YES (1) (3) (5)
- YES YES (1) (4) -
YESYES (1) YES (1) (4) -
YES (1) YES YES (1) (4) YES (5)
YES (1) YES YES (1) (4) YES (5)
●To avoid a short circuit from occuring do not pull or modify the wires during installation.
●Any damages caused by faulty installation shall be imputed to the users.
●Opening and dissassembling this unit will void any warranty.
●Maintenance and repairs should be executed by our professionals only.
◎Symbol description:
Notice
LCD Meter X1
NOTE
NOTE
Warning!
Accessories
Contact your local distributor if the items received are not the same as the items listed above.
11
2
3
1
12
7
5
6
4
8
9
10
1
5
10
2
7
4
8
9
13
6
11
12
14
15
Speedometer Components: XL Single Gauge Models Except XL 883C/XL 1200C
Installation Diagram
Millage maintenance user settings (closable)
●Display range : user adjustable (500 ~ 16,000km /
300 ~ 10,000 mile) ~ -999 mile, automatic decrease
according to the increase of total millage.
●Display unit : 1 km (mile)
Remaining millage
●Display range : 0 ~ 9,999 km (mile), when millage is
lower than 16 km (10 mile) will display LO RNG
Average fuel consumption
●Display range : L/100km, km/L, MPG (US-spec.),
MPG (UK-spec.)
Time
●Display range : 12 / 24 hour format
Engine temperature
●Setting range : -40 ~ 215°C (-40 ~ 419 °F)
Voltmeter
●Display range : 8~18V
Speedometer
● Display range : 0 ~ 360 km (0 ~ 255 mile)
● Display unit : 1 km (mile)
Fuel meter
● Display Range : 6 Levels
Odometer
●Display range
: 0 ~ 999,999 km (mile)
return to zero upon exceed
●Display unit
: 1 km (mile)
Distance meter A,B
●Display range
: 0 ~ 9,999.9 km (mile)
returns to zero upon exceed
●Display unit
: 1km (mile)
Indicator
●RPM shift light
●low fuel warning light
●Engine warning light
●low voltage warning light
●security light
●Constant speed light
●ABS light
Tachometer
● Display Range : 0 ~ 8,000 RPM
Features and settings description
○Display interval
○Trip meter A,B
●Speedometer
Display range : 0 ~ 360 km (0 ~ 255 mile) switchable
Display unit : 1 km (mile)
●Gear meter
○Tire circumference
Setting unit : 1 %
Setting range : 50 ~ 210 %
Display range :
off, highest gear, N and highest
gear, show all (N / 1 ~ 6)
●Tachometer
○Max. RPM warning mode
Display Range : 0 ~ 8,000 RPM
Setting range : 2,000 ~ 8,000 RPM
Setting range : F-OFF (Lit.), F-ON (blink)
Setting unit : 100 RPM
●Engine temperature
Setting range : -40 ~ 215 °C (-40 ~ 419 °F)
●Fuel meter
○Fuel tank volume
Setting range : OFF/ 1.0 ~ 9.9 US gallons
○Average fuel consumption Display range : OFF、L/100km、km/L、
MPG (US spec.)、MPG (UK spec)
●Clock
Setting range
: 12 / 24 hour format
●Voltmeter Display range : 8 ~ 18 V
Setting range : 1 / 5 (darkest) ~ 5 / 5 (brightest)
●Backlight brigntness
○Backlight color
Setting unit : 100 km (mile)
RPM shift light (Red light)
Low fuel warning light (Yellow light)
Engine warning light (Yellow light)
Low voltage warning light (Red light)
●Operating voltage
●Temperature range
●Meter Weight
●Meter Size
●Specifications
●Indication light
D94.7 X 55.8 mm
165 grams
DC 12 V
JIS D 0203 (S2)
-10 ~ +60 °C
Security light (Red light)
Constant speed light (Orange / Green light)
ABS light (Yellow light)
○Internal and external
odometer
Display unit : 1 km (mile)
Display unit : 0.1 km (mile)
Display range : off,original fuel kit
(PN 6120008A), Sportster fuel switch
Warning lights on when exceed setting value
(including).
Display range :
0 ~ 999,999 km (mile)
return to zero upon exceed
Display range :
0 ~ 9,999.9 km (mile)
returns to zero upon exceed Setting range : Off. 500 ~ 16,000 km
(300 ~ 10,000 mile)
●Millage maintenance
Setting range : red, orange, yellow, green,
blue, light blue, purple, white
Application List
Overview
3-1
● Thank you for purchasing KOSO's HD-04 meter. This product is a multifunction meter that has a digital liquid crystal display (LCD) with a back light
design, and is easy to install. Before using, please read the instructions carefully and retain them for future reference.
1
1
Some procedures must be followed in order to avoid faulty installation
Some procedures must be followed in order to avoid damages from occuring to yourself and others.
Some procedures must be followed in order to avoid damages from occuring to the vehicle.
Caution!
LIGHT ON
FLASH
HOLD THE
BUTTON ONE
TIME
HOLD THE
BUTTON 3
SECONDS
2
9. Reset switch boot
10. Speedometer harness connector [39B]
11. Indicator lamp module
12. Instrument harness connector [20A]
13. Speedometer housing / handlebar clamp
14. XL 1200L / XL 1200N
15. All other single gauge XL models except XL 883C / XL 1200C
1. Speedometer
2. Front gasket
3. Instrument housing / bracket
4. Back gasket
5. Back plate
6. Vent hole
7. Screw (2)
8. Trip odometer reset switch
NOTE
Design and specification may change without further notice.
NOTE
For installation on "Dyna" or "Softail", follow the procedure according to your Harley-Davidson Service Manual.
NOTE
Gear meter
●Display range
: off, highest gear, N and highest
gear, show all (N / 1 ~ 6)
3-2
<0.5 second
○
RPM shift light
3-3
Fuel feature notes
●To enable fuel level and fuel range functionality, Sportster models require separate purchase of Fuel Sensor kit (PN 6120008A). If fuel sensor kit is not
installed, 2007 Sportster models require separate purchase of Fuel Sender Resistor kit (PN 72545-08.)
●The Sportster Fuel Sensor kit (PN 61200008A) is not compatible wit Sportster Fuel Gauge kits (PN 75031-09 PN 75338-9). The motorcycle cannot
support mulitiple electrical fuel gauges. If Fuel Gauge kit (PN 75031-09 or PN 75338-09) is equipped, it must be disabled or the Fuel Sensor kit
(PN 61200008A) cannot be installed and the fuel function of this meter kit will not function.
3-4
wh051ba11a P6-1

Koso HD-04 Specifications

General

Brand	Koso
Model	HD-04
Category	Measuring Instruments
Language	English

Summary

3-1 Overview

Tachometer

Displays engine RPM range (0-8,000 RPM) and indicator lights for RPM shift, ABS, and warnings.

Speedometer

Displays speed range (0-360 km/0-255 mile) and unit settings.

Gear Meter

Shows gear selection from OFF, highest gear, N, and all gears (N/1-6).

Fuel Meter

Displays fuel level in 6 distinct levels.

Odometer

Displays total distance traveled (0-999,999 km/mile).

Distance Meter A,B

Displays trip meter ranges (0-9,999.9 km/mile) for two separate trips.

3-2 Features and Settings Description

Speedometer and Odometer Functions

Covers speed, odometer, trip meters, and mileage maintenance settings.

Tire Circumference and Gear Settings

Details settings for tire calibration (50-210%) and gear display modes.

Tachometer and Shift Light

Covers RPM display (0-8,000 RPM) and RPM shift light warning settings.

Fuel Meter and Tank Volume

Details fuel level display and user-defined fuel tank volume settings.

Clock and Voltmeter

Covers time display (12/24 hour) and voltmeter (8-18V).

Backlight and Maintenance Settings

Details backlight color/brightness and mileage maintenance interval.

General Specifications

Lists operating voltage, temperature range, and physical specifications.

Indication Lights

Describes various warning and indicator lights (e.g., low fuel, engine warning).

3-4 Fuel Feature Notes

Fuel Sensor Kit Requirements

Notes on required fuel sensor kits for specific models and compatibility issues.

3-5 Main Menu Functions

Total Mileage Screen

Displays total distance traveled, switchable to Trip A.

Trip Meters (A & B)

Displays Trip A and Trip B, with options to clear recordings.

Millage Maintenance Screen

Displays remaining distance until next service and can be cleared.

Remaining Mileage Screen

Shows estimated distance left on current fuel, displays 'LO RNG' when low.

Average Fuel Consumption Screen

Displays average fuel consumption in various units (L/100km, km/L, MPG).

Clock Screen

Displays the current time.

Engine Temperature Screen

Displays the engine's current temperature.

Voltage Screen

Displays the system's current voltage.

4 Settings and Features Index

4-1 Clock Settings

Settings for time format (12/24 hour) and time adjustment.

4-2 Speed, Temperature Unit Settings

Settings for speed units (km/h, MPH) and temperature units (°C, °F).

4-3 Backlight Brightness Settings

Settings for backlight color and brightness levels.

4-4 Tire Circumference Settings

Settings for tire circumference percentage (50-210%) for calibration.

4-5 Gear Display Settings

Settings for gear display mode (e.g., show all gears, highest gear only).

4-6 RPM Shift Light Warning Settings

Settings for RPM shift light warning mode (ON/OFF) and threshold.

4-7 Fuel Settings

Settings for fuel type, fuel volume, and fuel consumption display.

4-8 Feature Display Settings

Settings to show or hide specific features like Trip B, engine temp, voltage.

4-9 Millage Maintenance Settings

Settings to enable/disable mileage maintenance reminders and set intervals.

4-10 Total Internal and External Millage Settings

Settings for adjusting total external mileage and information on internal mileage.

4-2 Speed, Temperature Unit Settings

Setting Temperature Unit

Procedure to set temperature unit between Celsius (°C) and Fahrenheit (°F).

Setting Speed Unit

Procedure to set speed unit between km/h and MPH.

4-4 Tire Circumference Settings

Setting Tire Percentage

Procedure to set tire circumference percentage for calibration (50-210%).

4-5 Gear Display Settings

Setting Gear Display Mode

Procedure to set gear display mode (e.g., N/1-6, N & highest gear).

4-3 Backlight Brightness Settings

Setting Backlight Color

Procedure to select backlight color from multiple options (Red, Blue, etc.).

Setting Backlight Brightness

Procedure to adjust backlight brightness level from 1/5 to 5/5.

4-6 RPM Shift Light Warning Settings

Setting Max. RPM Warning Mode

Procedure to set RPM shift light warning mode to ON (blink) or OFF (lit).

Setting RPM Shift Light Threshold

Procedure to set the RPM value for the shift light warning (2,000-8,000 RPM).

4-7 Fuel Settings

Setting Fuel Type

Procedure to select fuel type (OFF, SPO SU, F-KIT, CUST) for fuel monitoring.

Fuel Volume Learning (User Define Mode)

Procedure to learn fuel volume positions (0%, 33%, 66%, 100%) for accurate display.

Setting Fuel Volume

Procedure to set the fuel volume (ON/OFF) for fuel level calculation.

4-7-4 Fuel Consumption Settings

Setting Fuel Volume Value

Procedure to set specific fuel volume values (e.g., 4.5 to 4.8 gallons).

Setting Fuel Consumption Unit

Procedure to set fuel consumption unit (OFF, L/100km, km/L, MPG).

4-8 Features Display Settings

Trip B Display Settings

Settings to show or hide the Trip B display.

Engine Temperature Display Settings

Settings to show or hide the engine temperature display.

Voltage Display Settings

Settings to show or hide the voltage display.

4-9 Millage Maintenance Settings

Setting Millage Maintenance

Procedure to enable/disable mileage maintenance reminders.

Setting Maintenance Interval

Procedure to set the mileage interval for maintenance reminders (500-16,000 km).

4-10 Total Internal and External Millage Settings

Current Total Internal Mileage

Information about current total internal mileage, which cannot be adjusted.

Setting Total External Mileage

Procedure to set or adjust the total external mileage.