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Krone BiG Pack 1290 HDP XC User Manual

Krone BiG Pack 1290 HDP XC
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Original Operating Instructions
Document no.: 150000752_01_en
Large Square Baler
BiG Pack 1290 HDP XC
From machine no.: 976393

Table of Contents

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Krone BiG Pack 1290 HDP XC Specifications

General IconGeneral
BrandKrone
ModelBiG Pack 1290 HDP XC
CategoryFarm Equipment
LanguageEnglish

Summary

Information on This Document

How to Use This Document

Guidance on navigating and understanding the manual's structure, cross-references, and icons.

Applicable Documents

Lists other essential documents for safe and intended machine operation.

Safety

Basic Safety Instructions

General safety guidelines, personnel qualification, and hazard awareness.

Danger Zones

Identifies hazardous areas around the machine and required safety distances.

Safety Routines

Procedures for safely shutting down, safeguarding, and performing checks on the machine.

Safety Labels on the Machine

Details on the location and meaning of safety labels for hazard warnings.

Machine Description

Machine Overview

Identifies key components and parts of the machine with numbered diagrams.

Baling Process

Explains the steps involved in the baling process, from manual to automatic mode.

Drives

Describes the main drive system, including the power transmission path.

Overload Protections on the Machine

Details the overload protection mechanisms for various machine components.

Initial Operation

Attaching the Hydraulic Support Jack

Step-by-step guide for attaching and setting up the hydraulic support jack.

Adjusting the Drawbar Height

Instructions for adjusting the drawbar height for proper pick-up operation.

Adjusting Universal Shaft [BYPY]

Procedure for adjusting the universal shaft halves for correct length and overlap.

Start-up

Connecting the Machine to the Tractor

Guidance on correctly connecting the machine to the tractor via drawbar or ball hitch.

Installing Universal Shaft

Instructions for correctly installing the universal shaft, including safety checks.

Connecting the Hydraulic Hoses

Details on connecting hydraulic hoses for Load Sensing and constant flow systems.

Compressed Air Connections for the Compressed Air Brake

Procedure for connecting the compressed air lines for the braking system.

Operation

Preparation for Baling Process

Checks and settings required before starting the baling process.

Applying/Releasing Flywheel Brake

Instructions for applying and releasing the flywheel brake for maintenance and operation.

Pick-up Operation

Procedures for locking/releasing and moving the pick-up into working or transport position.

Lifting/Lowering Bale Chute

Steps for lifting and lowering the bale chute into transport or working position.

Operating the Bale Ejector

Guide on operating the bale ejector via terminal or momentary switches.

KRONE ISOBUS Terminal (CCI 200, DELTA)

ISOBUS Shortcut Button (ISB)

Explanation of the ISOBUS Shortcut Button's function and safety precautions.

Touchable Display

Information on using the terminal's touch-capable display for menu navigation.

Switching Terminal On/Off

Steps for powering the terminal on and off, including initial machine configuration.

KRONE ISOBUS Terminal (CCI 1200)

Switching Terminal On/Off

Procedure for turning the KRONE ISOBUS terminal on and off.

Terminal – Machine Functions

Status Line

Explanation of the icons and fields displayed in the terminal's status line.

Keys

Overview of the terminal's keys and their corresponding functions in maintenance and work modes.

Displays on the Working Screen

Description of the icons and data shown on the machine's working screen.

Selecting Working Screens

How to navigate between different screens like road travel and example menus.

Changing to Automatic Mode

Procedure to switch the machine operation mode to automatic.

Changing to Manual Mode

Procedure to switch the machine operation mode to manual.

Terminal – Menus

Menu Structure

Overview of the terminal's menu structure and available menus.

Menu 1 "Knotter"

Settings related to the knotter, including bale length correction and monitoring.

Menu 4 "Bale Scales"

Configuration options for the bale scales, including correction values.

Menu 5 "Moisture Measurement"

Settings for moisture measurement, including error messages and correction values.

Menu 15 "Settings"

Access to various machine settings, including sensor and actuator tests.

Driving and Transport

Preparing the Machine for Road Travel

Checks and preparations required before transporting the machine on public roads.

Adjusting Self-Steering Axle

Procedure for adjusting the self-steering axle for straight-line travel.

Releasing the Compressed Air Brake for Manoeuvring

Steps to release the compressed air brake for machine maneuvering.

Parking the Machine

Safe procedures for parking the machine, including securing against rolling away.

Settings

Setting the Working Height of the Pick-up

Adjusting the pick-up's working height using depth limiters.

Setting the Knotter Needles

Procedures for setting the lateral guidance and height of knotter needles.

Checking/Setting the Needle Brake

Steps for checking and adjusting the needle brake.

Checking/Setting Variable Filling System (VFS)

Detailed procedures for checking and setting the VFS components.

Setting the Cutting Length

Methods for setting cutting length via blade group control or blade cassette configuration.

Maintenance - General Information

Maintenance Table

Comprehensive table outlining maintenance tasks based on operating hours.

Tightening Torques

Specifications for tightening torques of various metric thread screws.

Checking/Changing Blades

Procedure for checking and changing blades on both sides of the machine.

Checking/Maintaining Tyres

Guidelines for checking tyre pressure, visual inspection, and wheel nut torque.

Checking the Fire Extinguisher

Steps for checking the fire extinguisher's mounting, pressure, and condition.

Maintenance - Lubrication

Lubricating Universal Shaft

Instructions for lubricating the main drive and flywheel universal shafts.

Lubrication Chart - Machine

Overview of lubrication points, types, and intervals based on operating hours.

Maintenance - Hydraulics

Hydraulic Oil

Guidelines for using approved hydraulic oils and avoiding system damage.

Changing High-Pressure Filter

Procedure for replacing the high-pressure filter element and its contamination indicator.

Venting Control Block

Steps for venting the control block with system screw screwed in or out.

Maintenance - Gearbox

Main Gearbox

Instructions for checking and changing the oil level in the main gearbox.

Packer Gearbox

Procedure for checking and changing the oil in the packer gearbox.

Transfer Gearbox

Instructions for checking and changing the oil in the transfer gearbox.

Maintenance - Brake System

Checking the Slack Adjuster

Procedure for checking and adjusting the slack adjuster on the brake system.

Pneumatic Brake Cylinders

Maintenance requirements for pneumatic brake cylinders.

Checking Compressed Air Reservoir

Guidelines for checking the compressed air reservoir for damage and corrosion.

Maintenance - Compressor

Cleaning/Changing the Filter Element at Compressor

Steps for cleaning or replacing the compressor's air filter element.

Checking Oil Level and Changing Oil at Compressor

Procedure for checking the oil level and changing the oil in the compressor.

Malfunction, Cause and Remedy

Malfunctions Electrics/Electronics

Troubleshooting guide for electrical and electronic malfunctions, including error messages.

General Malfunction

Common malfunctions like plunger stops, density issues, and packer movement problems.

Malfunctions on the Double Knotter

Specific troubleshooting for issues related to the double knotter system.

Malfunctions in the Central Lubrication System

Troubleshooting guide for blockages or issues within the central lubrication system.

Storage

Preparing the Machine for Shipment

Instructions for securing the machine parts for transport on lorries or trains.

Waste Disposal

Appendix

Hydraulic Diagram - Working Hydraulics “Comfort 1.0”

Schematic diagram of the working hydraulics for the Comfort 1.0 system.

Hydraulic Diagram – Working Hydraulics „Medium 1.0“

Schematic diagram of the working hydraulics for the Medium 1.0 system.

Hydraulic Diagram – On-board Hydraulic System “Comfort 1.0”

Diagram of the on-board hydraulic system for the Comfort 1.0 version.

Hydraulic Diagram - On-board Hydraulic System “Medium 1.0”

Diagram of the on-board hydraulic system for the Medium 1.0 version.

Circuit Diagram [Medium 1.0/Comfort 1.0]

Overall circuit diagram illustrating system connections for different versions.

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