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BiG Pack 1290 HDP XC
Krone BiG Pack 1290 HDP XC User Manual
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Original Operating Instructions
Document no.: 150000752_01_en
Large Square Baler
BiG Pack 1290 HDP XC
From machine no.: 976393
2
Table of Contents
Table of Contents
2
Information on this Document
9
Validity
9
Re-Ordering
9
Applicable Documents
9
Target Group of this Document
9
How to Use this Document
9
Directories and References
9
Figures
10
Conversion Table
12
Safety
14
Intended Use
14
Service Life of the Machine
14
Basic Safety Instructions
14
Importance of Operating Instructions
14
Personnel Qualification of the Operating Personnel
15
Personnel Qualification of the Technicians
15
Children in Danger
15
Connecting the Machine
16
Structural Modifications on the Machine
16
Additional Equipment and Spare Parts
16
Jobs on the Machine
16
Operational Safety: Technically Sound Condition
16
Danger Zones
17
Ensuring Functionality of Safety Devices
19
Personal Protective Equipment
19
Safety Markings on the Machine
20
Road Safety
20
Parking the Machine Safely
21
Consumables
21
Dangers Arising from Environment
22
Sources of Danger on the Machine
23
Dangers in Connection with Certain Activities: Climbing up and down
24
Dangers in Connection with Certain Activities: Working on the Machine
24
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
25
Behaviour in Dangerous Situations and in Case of Accidents
25
Safety Routines
26
Shutting down and Safeguarding the Machine
26
Securing Raised Machine and Machine Parts against Lowering
26
Safely Performing Oil Level Check, Oil Change and Filter Element Change
27
Running Actuator Test
27
Safety Labels on the Machine
28
Safety Equipment
36
SMV Emblem
38
Data Memory
39
Machine Description
40
Machine Overview
40
Labelling
42
Baling Process
42
Compressing a Big Bale
43
Drives
43
Main Drive
43
Overload Protections on the Machine
44
Description of Pick-Up Functions
47
Description of Functions of Crop Press Roller Unit
48
Description of Cutting Unit Functions
48
Description of Functions of On-Board Hydraulic System
49
Functional Description of Feeding Twine for the "Double Knotter" Version
49
Description of Functions of Electric Twine Empty Display for Lower Twine
50
Functional Description of Twine Motion Indicators for Upper Twine
50
Description of Functions of Electric Knotter Monitoring
51
Description of Knotter Gearbox Functions
51
Description of Bale Ejector/Bale Chute Functions
52
Description of Compressed Air Reservoir Functions
53
Description of Functions of Central Lubrication System
53
Description of Hydraulic System Functions
54
Description of Bale Brake Functions
55
Technical Data
56
Consumables
59
Oils
59
Lubricating Grease
60
Operating and Display Elements
61
Hydraulic Control Units of the Tractor
61
Control Block "Bale Chute/Bale Ejector
62
Initial Operation
63
Attaching the Hydraulic Support Jack
63
Adjusting the Drawbar Height
65
Drive Train: Adjusting Height
66
Adjusting Universal Shaft [BYPY]
67
Gelenkwelle Anpassen [Walterscheid]
71
Adapting Hydraulic System
78
Setting the Bale Chute
78
Mounting Fire Extinguisher
79
Start-Up
81
Connecting the Machine to the Tractor
81
Installing Universal Shaft
82
Connecting the Hydraulic Hoses
84
Connecting Hydraulic Brake (Export)
85
Attaching the Safety Chain (Export France)
86
Compressed Air Connections for the Compressed Air Brake
87
Connecting Lighting
88
Connecting the KRONE ISOBUS Terminal (CCI 200, DELTA Terminal)
88
Connecting the KRONE ISOBUS Terminal (CCI 1200)
90
Connecting Foreign ISOBUS Terminal
92
Connecting Joystick
93
Fastening Safety Chain
95
Operation
97
Preparation for Baling Process
97
Applying/Releasing Flywheel Brake
98
Opening/Closing the Side Hood
99
Lift/Lower Twine Box
100
Securing/Releasing Knotter Shaft
101
Connecting Twine Rolls with each Other (Double Knotter)
101
Threading the Lower Twine (Double Knotter)
103
Threading the Upper Twine
104
Pick-Up
106
Locking/Releasing Pick-Up Via Stop Cock
106
Moving Pick-Up into Transport/Working Position
106
Locking/Releasing Self-Steering Axle Via Stop Cock
107
Lifting/Lowering Blade Cassette
107
Lifting/Lowering Bale Chute
108
Operating the Bale Ejector
111
Operating the Support Jack
114
Releasing/Applying the Parking Brake
115
Fitting Wheel Chocks
116
Initiate the Tying Process Manually
116
Finishing the Tying Process Manually
117
Switching the Working Light On/Off
117
Removing Crop Blockages
118
Emergency Manual Operation
118
Emergency Manual Operation for "Comfort 1.0" Version
118
Emergency Manual Operation - Controlling Baling Force
120
Operation of Machine Without Bale Chute
121
KRONE ISOBUS Terminal (CCI 200, DELTA)
123
ISOBUS Shortcut Button (ISB)
124
Touchable Display
125
Switching Terminal On/Off
126
Design of Display
127
KRONE ISOBUS Terminal (CCI 1200)
128
Touchable Display
128
Switching Terminal On/Off
129
Design of Display
130
Design of the KRONE Machine Application
130
Foreign ISOBUS Terminal
132
ISOBUS Shortcut Button Not Available
132
Varying Functions to KRONE ISOBUS Terminal
133
Scroll Wheel
133
Background Colour/Acoustic Signals
133
Terminal - Machine Functions
134
Status Line
134
Keys
135
Displays on the Working Screen
138
Displays on the Information Bar
140
Selecting Working Screens
141
Automatic Call of the Road Travel Screen
142
Changing to Automatic Mode
142
Changing to Manual Mode
142
Switching the Warning Beacon On/Off
143
Selecting Other Functions
143
Switching the Working Light On/Off
143
Releasing/Locking Self-Steering Axle
144
Switching the Starting Aid On/Off
144
Opening/Closing Bale Channel Flaps
145
Lower the Bale Chute
145
Automatic Bale Ejection
145
Selecting "Counter/Detail Counter" Menu
145
Selecting a Menu Level
145
Reset Bale Length to Zero
146
Trigger Knotter
146
Raising/Lowering Blade Cassette
146
Setting the Target Bale Channel Flap Pressure (Manual Mode)
146
Setting Target Baling Force (Automatic Mode)
147
Setting Target Bale Length
147
Operating Machine Via Joystick
148
Auxiliary Functions (AUX)
148
Auxiliary Configuration of a Joystick
149
Terminal - Menus
150
Menu Structure
150
Recurring Icons
152
Bring up Menu Level
153
Selecting a Menu
153
Changing Value
154
Changing Mode
155
Menu 1 "Knotter
156
Menu 1-1 "Correction Value for Bale Length
156
Menu 1-2 "Knotter Signal
157
Menu 1-3 "Knotter Monitoring
158
Menu 1-4 "Blowing Interval Knotter Cleaning
159
Menu 2 "Sensitivity of Direction Display
159
Menu 3 "Central Lubrication
160
Menu 4 "Bale Scales
161
Menu 5 "Moisture Measurement
163
Menu 5-1 "Error Message for Moisture Measurement
163
Menu 5-2 "Correction Value for Moisture Measurement
164
Menu 6 "Silage Additive System
166
Menu 13 "Counters
167
Menu 13-1 "Customer Counter
167
14.13.1.1 Detail Counter
169
Menu 13-2 "Total Counter
171
Menu 14 "ISOBUS
173
Menu 14-1 "Diagnostics Auxiliary (AUX)
174
Menu 14-2 "Driving Speed/Direction of Travel Diagnostics
175
Menu 14-3 "Configuring Main Window
175
Menu 14-4 "Set Background Colour
177
Menu 14-9 "Switching between the Terminals
178
Menu 15 "Settings
179
Menu 15-1 "Sensor Test
179
14.15.1.1 Checking/Setting Sensor B22 "Bale on Table
184
Menu 15-2 "Actuator Test
185
Menu 15-3 "Software Info
189
Menu 15-4 "Error List
189
Driving and Transport
190
Preparing the Machine for Road Travel
190
Checking the Lighting System
191
Adjusting Self-Steering Axle
191
Releasing the Compressed Air Brake for Manoeuvring the Machine
194
Releasing the Hydraulic Brake for Manoeuvring the Machine
194
Parking the Machine
195
Preparing the Machine for Shipment
196
Lifting the Machine
197
Settings
198
Setting the Working Height of the Pick-Up
198
Setting the Depth Limiter
199
Setting the Bearing Pressure of the Guide Wheels
200
Setting the Crop Press Roller Unit
200
Setting the Knotter Needles
201
Setting the Lateral Guidance of the Knotter Needles
201
Setting the Height of the Knotter Needles on the Knotter
203
Check/Adjust Upper Dead Point of the Knotter Needles
204
Checking/Setting the Needle Brake
205
Checking/Setting Position of Knotter Needles to Plunger
206
Simulating a Big Bale
207
Checking/Setting the Upper Needle
207
Checking/Setting the Twine Pusher
208
Checking/Setting the Twine Pusher Relative to the Channel Slot
209
Tensioning/Releasing Twine Pusher Shaft
211
Setting the Knotter Shaft Brake
212
Setting the Twine Brake
212
Checking/Setting Twine Tension on Upper Twine
213
Checking/Setting Twine Tension on Lower Twine
214
Setting the Double Knotter
214
Blocking/Initiating Function "Tying Process
215
Setting the Billhook
215
Setting the Twine Retainer
216
Setting the Holding Force of the Twine Retainer
216
Setting the Blade Lever
217
Setting the Knotter Fan
218
Setting the Plunger
219
Setting Plunger Blades
219
Checking/Setting the Cleaning Rails
221
Lateral Setting of Plunger
221
Setting Packer Relative to Plunger
223
Checking Packer Coupling
224
Positioning the Packer Strip
225
Positioning the Plunger
226
Checking/Setting Variable Filling System (VFS)
227
Preset the Threaded Rod/Stop of Sensing Rake
227
Variable Filling System (VFS) Zero Position
228
Setting the Zero Adjuster
229
Setting the Rubber Pad on the Zero Adjuster
230
Checking/Setting Spring at Zero Adjuster
230
Setting the Triggering Sensitivity
231
Moving the Sensing Rake
231
Setting Stop of the Sensing Rake
233
Checking/Setting Absorbing Unit
234
Setting the Flywheel Brake
235
Setting the Cutting Length
235
Maintenance - General Information
240
Maintenance Table
240
Maintenance - before the Beginning of the Season
240
Maintenance - Once after 10 Hours
241
Maintenance - Once after 50 Hours
241
Maintenance - Every 10 Hours but at Least Once a Day
241
Maintenance - Every 50 Hours
242
Maintenance - Every 200 Hours
242
Maintenance - Every 2 Years
242
Maintenance - Every 6 Years
242
Tightening Torques
242
Checking/Changing Blades
245
Cleaning the Machine
248
Checking/Tensioning Drive Chains of the Pick-Up
248
Checking/Maintaining Tyres
250
Checking/Replacing Rolls
251
Checking the Fire Extinguisher
253
Maintenance - Lubrication
254
Lubricating Universal Shaft
254
Lubricating Rolls for the Blade Lever
255
Lubrication Chart - Machine
255
Maintenance - Hydraulics
260
Hydraulic Oil
261
Hydraulic Oil Tank
261
Changing High-Pressure Filter
262
Venting Control Block
263
Venting Control Block with Unscrewed System Screw
263
Venting Control Block When the System Screw Is Screwed in
264
Test Run for Tractor with Load Sensing System and Machine with Starter Aid
264
Test Run for Tractor with Load Sensing System and Machine Without Starter Aid
265
Test Run for Tractor with Constant Flow System and Machine with Starter Aid
265
Test Run for Test Rig and Machine with Starter Aid
266
Maintenance - Gearbox
267
Main Gearbox
267
Packer Gearbox
268
Transfer Gearbox
269
Gearbox Cutting Unit Top Part
269
Gearbox Cutting Unit Bottom Part
270
Gearbox Knotter Fan
271
Maintenance - Brake System
273
Checking the Slack Adjuster
273
Pneumatic Brake Cylinders
274
Checking Compressed Air Reservoir
274
Checking the Drain Valve
275
Tightening Tensioning Belts
275
Maintenance - Compressor
276
Cleaning/Changing the Filter Element at Compressor
276
Checking Oil Level and Changing Oil at Compressor
277
Malfunction, Cause and Remedy
278
Malfunctions Electrics/Electronics
278
Error Messages
278
Possible Error Types (FMI)
279
Overview of Control Units
280
Overview of Fuses
281
Remedying Sensor/Actuator Error
281
Error List
282
General Malfunction
323
Malfunctions on the Double Knotter
325
Malfunctions in the Central Lubrication System
334
Storage
336
Before the Beginning of the New Season
338
Checking/Venting Friction Clutch at Flywheel
338
Waste Disposal
340
Appendix
341
Hydraulic Diagram - Working Hydraulics "Comfort 1.0
341
Hydraulic Diagram - Working Hydraulics „Medium 1.0
344
Hydraulic Diagram - On-Board Hydraulic System "Comfort 1.0
346
Hydraulic Diagram - On-Board Hydraulic System "Medium 1.0
348
Circuit Diagram [Medium 1.0/Comfort 1.0]
350
Index
413
Declaration of Conformity
421
4
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Krone BiG Pack 1290 HDP XC Specifications
General
Brand
Krone
Model
BiG Pack 1290 HDP XC
Category
Farm Equipment
Language
English
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