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Krone Big Pack 4x4 User Manual

Krone Big Pack 4x4
332 pages
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Original operating instructions
BiG PACK Baler
BiG PACK 4x4
BiG PACK 4x4 XC
(from serial no.: 858 285)
Order no.: 150 000 143 01 en
06.12.2012

Table of Contents

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Krone Big Pack 4x4 Specifications

General IconGeneral
BrandKrone
ModelBig Pack 4x4
CategoryFarm Equipment
LanguageEnglish

Summary

BiG PACK Baler

Original operating instructions

Contains the primary operational guidance for the baler.

Foreword

EC Declaration of Conformity

Document confirming compliance with EU directives.

3 Introduction

Purpose of Use

Defines the intended agricultural applications of the baler.

Technical data

Lists key specifications and performance data of the baler models.

General Technical Description

Provides an overview of the machine's key technical features and components.

Connection prerequisites on tractor

Outlines the necessary connections and requirements for the tractor.

Hydraulic connections

Explains how to connect hydraulic lines for machine operation.

Machine overview

Illustrates and identifies major components on the left side of the baler.

4 Safety

Identification of the hazard warnings

Defines the different levels of hazard warnings (Danger, Warning, Caution).

Personnel Qualification and Training

Specifies requirements for personnel operating, maintaining, or repairing the machine.

Safety Instructions and Accident Prevention Regulations

Lists crucial safety rules and accident prevention measures for machine operation.

PTO operation

Essential safety rules for operating the Power Take-Off shaft.

Hydraulic system

Safety precautions and procedures for working with the hydraulic system.

Maintenance

General safety rules applicable to all maintenance, repair, and cleaning tasks.

Flywheel brake

Details the operation and safety precautions for the flywheel brake.

Parking support

Instructions for deploying and retracting the mechanical parking support.

5 Commissioning

Adjusting the drawbar height

Step-by-step guide to adjusting the drawbar height for optimal hitching.

Mounting onto the Tractor

Procedures for safely attaching the machine to the tractor.

PTO shaft

Safety and adjustment instructions for the PTO shaft.

6 KRONE ISOBUS-Terminal CCI 100

Installing the terminal into cabin

Instructions for installing the ISOBUS terminal in the tractor cabin.

ISOBUS Short Cut Button

Explains the function and operation of the ISOBUS short cut button as an emergency stop.

Connecting the terminal (on tractors without ISOBUS system)

Details the cabling procedure for tractors without integrated ISOBUS.

Function keys

Explains the operation and symbols associated with the terminal's function keys.

Manual mode

Describes the manual mode operation and the basic screen layout.

Setting the target bale channel flap pressure

Step-by-step guide to adjusting the bale channel flap pressure.

Setting the bale length

Instructions for setting the desired bale length within specified ranges.

Automatic Mode

Explains the automatic mode of operation and its differences from manual mode.

Buttons on the machine

Details the location and functions of externally mounted machine control buttons.

Menu level

Introduces the menu structure and provides a short overview of main menus.

Main Menu 1 „Settings“

Navigates to the primary settings menu.

Menu 1-1 „Knotter Settings“

Accesses the settings related to the knotter mechanism.

Menu 1-1-1 „Correction Value for Bale Length“

Allows adjustment of the bale length correction value.

Menu 1-1-3 „Knotter Monitoring“

Enables or disables the electronic monitoring of knotters.

Menu 1-4 „Central Lubrication“

Configures settings for the automatic central lubrication system.

Main menu 4 "Service"

Accesses service and diagnostic functions for the machine.

Menu 4-2 „Manual sensor test“

Guides through manual testing and adjustment of machine sensors.

Diagnostics – digital actuators

Lists possible digital actuators and their functions for diagnostics.

Menu 4-6 „Diagnostics Driving Speed / Motion Direction Display“

Displays driving speed and direction for diagnostic purposes.

Menu 4-7 „Diagnostics Auxiliary (AUX)“

Provides diagnostic information for auxiliary functions.

Main menu 5 'Information'

Accesses general machine information and software versions.

Alarm message

Explains how alarm messages are displayed and how to manage audio signals.

7 ISOBUS operation

General aspects

Explains the ISOBUS system's role in agricultural machinery communication.

Attaching the ISOBUS terminal

Step-by-step guide for connecting the ISOBUS terminal to the tractor and machine.

Differing functions to KRONE ISOBUS terminal CCI

Highlights functional differences when using non-KRONE ISO terminals.

Menu 4-6 “Diagnostics driving speed display/direction of travel display”

Displays driving speed and direction for diagnostic purposes.

Menu 4-7 “Diagnostics Auxiliary (AUX)”

Provides diagnostic information for auxiliary functions.

Main menu 9 "ISO settings info"

Accesses information related to ISO settings.

Menu 9-1 "Softkeys ISO terminal"

Configures softkeys on ISO terminals with fewer than 10 keys.

Menu 9-2 „Switching Between the Terminals“

Allows switching between connected ISO terminals.

ISOBUS „Auxiliary“-function (AUX)

Explains how to assign and use auxiliary functions via the terminal.

8 Start-up

Mounting onto the Tractor

Detailed instructions for securely attaching the machine to the tractor.

Install the PTO shaft

Explains the correct procedure for installing the PTO shaft and associated safety measures.

Hydraulics

Safety instructions and procedures for connecting and working with the hydraulic system.

Load-sensing connection

Explains how to connect the load-sensing hydraulic system for optimal oil supply.

Compressed Air Connections for the Compressed Air Brake

Details on connecting the compressed air system for the brake.

Using the safety chain

Instructions on the proper attachment and use of the safety chain.

Electrical connections

Explains how to connect the machine's electrical system for power and lighting.

9 Driving and Transport

Preparations for road travel

Essential checks and actions required before transporting the machine on public roads.

Lifting the Pick-up

Procedure for lifting and securing the pick-up for transport.

Roller chute hydraulically activated

Instructions for hydraulically folding the roller chute for transport.

Parking brake

Instructions for releasing the parking brake before moving.

Moving

Safety warnings and procedures for moving the machine, especially regarding the compressed air brake.

Handling the Coaster/Steering Axle (Special Equipment)

Procedures for managing the coaster/steering axle in different driving situations.

Parking

Safety procedures and steps for parking the machine securely.

Wheel chocks

Guidance on the placement of wheel chocks for securing the machine.

10 Operation

Pick-up

Notes on operating the pick-up, especially in headlands or when reversing.

Cutting system

Introduction to the cutting system, including safety for maintenance and general function.

Cutting length

Details on cutting lengths based on blade configuration and control systems.

Blade Changing

Safety precautions and procedures for changing the blades.

Removing blockages

Steps for safely clearing blockages in the cutting system.

Baling Force Regulation

Explains how the baling force is regulated and adjusted.

Ejection of the last bale

Procedures for ejecting the final bale, including initiating the tying process.

Activating the bale ejector

Procedures for activating the bale ejector based on machine electronics version.

Length Adjustment of Big Bales

Information on the electrical device for adjusting bale length.

Twine

Information on twine handling and the electrical empty display.

Initiate the tying process manually

Steps to manually initiate the tying process, with specific notes for medium version.

Drives

Details the main drive system and its components, including overload protection.

Main drive

Describes the main drive mechanism and its specifications.

XC Cutting System Drive

Information on the drive system for the XC cutting system.

Pick-Up Drive (For the XC Cutting System Version)

Details the pick-up drive for machines with the XC cutting system.

Bale brake

Explains the function and operation of the bale brake, used with the bale scale.

11 Settings

Tying unit

Information about the twine boxes and twine requirements for the tying unit.

Inserting the twine

Step-by-step guide for inserting the twine into the twine boxes.

Interconnecting the twine (twine box)

Instructions on how to connect twine strands from multiple rolls.

Threading the twine

Detailed instructions for threading the twine through the knotter mechanism.

Setting the needles

Covers the lateral and alignment settings for the needles.

Lateral setting of the needles

Procedure for adjusting the lateral position of the needles.

Setting the height of the needles on the knotter

Steps to adjust the vertical height of the needles relative to the knotter.

Top dead centre of the needles

Procedure for checking and setting the top dead centre position of the needles.

Adjusting the Needle Yoke Brake

Instructions for adjusting the needle yoke brake for proper function.

Checking / adjusting position of needles – baling ram

Procedure for checking and adjusting the needle position relative to the baling ram.

Setting the upper needle

Instructions for correctly positioning and centering the upper needle.

Twine bar

Information about the twine bar's function in moving twine to the knotter hook.

Setting the twine bar (double knotter)

Procedure for setting the twine bar for double knotter systems.

Pretension of the twine bar shaft

Instructions for pre-tensioning the twine bar shaft spring.

Setting the knotter shaft brake

Procedure for setting the knotter shaft brake.

Twine brake

Explains the function of twine brakes and how to adjust tension.

Setting the twine tension on the upper twine strand (double knotter)

Detailed steps for setting the twine tension for the upper strand in double knotters.

Setting the twine tension of the lower twine strand (double knotter)

Detailed steps for setting the twine tension for the lower strand in double knotters.

Knotter

General information and safety precautions related to the knotter.

Locking the tying process

Procedure to lock the knotter shaft to prevent unintentional tying during maintenance.

Start-up

Initial setup procedures for the knotter.

Knotter hook (double knotter)

Details on the knotter hook and its tension adjustment.

Setting of twine retainer

Adjusts the holding force of the twine retainer for optimal tying.

Setting the blade lever (double knotter)

Procedure for aligning and setting the blade lever in double knotter systems.

Baling ram setting

Covers adjustments related to the baling ram's position and blades for optimal bale formation.

Cleaning the running rails

Instructions for cleaning the baling ram's running rails.

Lateral setting of the plunger

Procedure for aligning the plunger laterally within the bale channel chamber.

Adjusting the Packer Relative to the Plunger

Procedures for correctly positioning the packer in relation to the baling ram.

Description of components

Identifies and describes the main components of the VFS system.

Checking packer coupling

Verifies the correct engagement of the packer coupling.

Moving packer strip into position

Instructions for positioning the packer strip correctly.

Moving baling ram into position

Procedure for moving the baling ram into its correct operational position.

Checking feeder strip relative to the baling ram

Verifies the feeder strip's position relative to the baling ram for proper operation.

Presetting threaded rod / stop for the feeler rocker

Sets the initial position of the threaded rod and stop for the feeler rocker.

Zero position (VFS system)

Procedure for setting the VFS system to its zero position.

Adjusting the spring of the zeroizing device

Adjusts the spring tension for the zeroizing device.

Adjusting the triggering sensitivity

Adjusts the sensitivity of the feeler rocker's triggering mechanism.

Adjusting the feeler rocker

Instructions for adjusting the position of the feeler rocker based on application conditions.

Absorbing mechanism

Details the absorbing mechanism's function and adjustment for preventing unintended VFS clutch triggering.

Basic setting of the band brake (flywheel)

Covers the basic adjustment of the band brake on the flywheel.

Setting the bale chute

Instructions for adjusting the bale chute's inclination for proper bale placement.

Pick-up

Information on pick-up operation and working height settings.

Default Setting (Working Height Setting)

Procedure for setting the default working height of the pick-up.

Ground pressure of the guide wheels

Adjusts the ground pressure of the pick-up guide wheels based on conditions.

Driving with Pick-up in fixed position

Instructions for driving the machine with the pick-up in a fixed position.

Roller crop guide

Explains the function and adjustment of the roller crop guide for crop conveyance.

12 Maintenance

Special Safety Instructions

Critical safety warnings applicable to all maintenance activities.

Tightening Torques

Provides a table of recommended tightening torques for various screw sizes.

Cleaning

Instructions for cleaning the machine, including safety precautions with compressed air.

Drive chains

Guidance on checking and adjusting drive chain tension.

Tyres

Safety and maintenance advice for the machine's tyres.

Tyre air pressure

Table of recommended tyre pressures for different machine configurations and speeds.

Hydraulics

Safety precautions and procedures for working with the hydraulic system, including leak checks and line replacement.

On-board hydraulic system

Instructions for checking and changing the hydraulic oil and filter.

High-pressure filter

Details on the high-pressure filter, its contamination indicator, and replacement procedures.

Adjusting the hydraulic system

Guidance on adjusting the hydraulic system, particularly for load-sensing capabilities.

Emergency Manual Activation

Explains how to perform emergency manual activation of hydraulic valves.

Pressing force control (with emergency manual activation)

Details how to control pressing force in emergency mode.

Filling Quantities and Lubrication Designations for Gearboxes

Lists lubricant types and capacities for all machine gearboxes.

Main gearbox

Instructions for checking and changing the oil in the main gearbox.

Packer gearbox

Instructions for checking and changing the oil in the packer gearbox.

Transfer gearbox

Instructions for checking and changing the oil in the transfer gearbox.

Pick-up gearbox

Instructions for checking and changing the oil in the pick-up gearboxes.

Cutting system drive gear

Instructions for checking and changing oil in the cutting system drive gear.

13 Maintenance - Brake System

Special Safety Instructions

Critical safety warnings specific to brake system maintenance.

Compressed-air reservoir

Information on the compressed air reservoirs, including draining procedures and safety.

Setting the Transfer Mechanism

Procedure for setting the transfer mechanism and checking adjustments.

Pneumatic brake cylinders

Maintenance and safety precautions for pneumatic brake cylinders.

Compressor

Details on the compressor's function, maintenance, and filter cleaning.

14 Maintenance – lubrication

Special Safety Instructions

Critical safety warnings applicable to all lubrication tasks.

Lubricants

Lists recommended lubricants for various machine systems and their general aspects.

Lubricating the PTO shaft

Instructions for lubricating the PTO shaft at designated points.

Lubricating the rollers for the blade lever

Procedure for lubricating the rollers associated with the blade lever.

Manual lubrication points on the machine

Identifies and illustrates manual lubrication points on the machine.

Automatic centralised lubrication system (optional)

Explains the functional description and layout of the optional automatic lubrication system.

Position of Sensors (Right-Hand Side of the Machine)

Identifies the locations of sensors on the right side of the machine.

Position of Sensors (Left Side of Machine)

Identifies the locations of sensors on the left side of the machine.

Adjusting the Sensors

Procedures for adjusting various sensors (Namur, analogue, force) to ensure correct operation.

15 Placing in Storage

Special Safety Instructions

Critical safety warnings applicable to all storage procedures.

At the End of the Harvest Season

Steps for preparing the machine for winter storage after the harvest season.

Before the Start of the New Season

Procedures for preparing the machine for operation at the start of a new season.

Overload coupling on flywheel

Instructions for venting and setting the overload coupling on the flywheel.

16 Malfunctions - Causes and Remedies

Special Safety Instructions

Critical safety warnings applicable before attempting any troubleshooting or repair.

General malfunctions

Lists common malfunctions, their potential causes, and remedies.

Malfunctions on the knotter

Specifically addresses issues related to the knotter mechanism.

Double knotter

Details common malfunctions and remedies specific to the double knotter.

Troubleshooting in the central lubrication

Steps for diagnosing and resolving issues within the central lubrication system.

17 Appendix

Hydraulic System Circuit Diagrams

Provides circuit diagrams for the machine's hydraulic systems.

On-board Hydraulics for Medium Version Electronics

Hydraulic circuit diagram for medium version electronics.

On-board Hydraulics for Comfort Version Electronics

Hydraulic circuit diagram for comfort version electronics.

Working hydraulics for Medium Version Electronics

Working hydraulics diagram for medium version electronics.

Working hydraulics for Comfort version electronics

Working hydraulics diagram for comfort version electronics.

Electrical circuit diagram

Provides the overall electrical circuit diagram for the machine.

18 Index

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