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KTM 250 SX 2003 User Manual

KTM 250 SX 2003
274 pages
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Art.Nr. 3.210.60 06/2002
250 SX
OWNERS HANDBOOK
MANUALE D’USO
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
2003
BEDIENUNGSANLEITUNG

Table of Contents

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KTM 250 SX 2003 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 2-stroke
Displacement249 cc
Bore x Stroke66.4 mm x 72 mm
Cooling SystemLiquid cooled
Transmission5-speed
Front SuspensionWP USD 48 mm
Front BrakeSingle disc, 260 mm
Rear BrakeSingle disc, 220 mm
Fuel SystemCarburetor
StarterKickstarter
Final DriveChain
Seat Height925 mm
Fuel Capacity7.5 l
Rear SuspensionWP PDS shock absorber

Summary

KTM Motorcycle Introduction

Warranty Information

Details on limited warranty and guarantee terms for KTM motorcycles.

Starting the Motorcycle

First Ride Instructions

Guidance for a safe and proper initial experience with the motorcycle.

Running-In Procedure

Procedure for breaking in the engine to ensure optimal performance and longevity.

Driving Instructions

Pre-Ride Checks

Essential daily checks to ensure the motorcycle is safe and ready for operation.

Maintenance Schedule and Procedures

Rider Maintenance Checks

Key maintenance tasks and checks the rider should perform regularly.

Chassis and Engine Maintenance

Detailed procedures for maintaining the motorcycle's chassis and engine components.

Tire Pressure and Condition

Importance of checking tire type, condition, and air pressure for safe riding.

Cooling System Overview

Explanation of the cooling system's function and maintenance requirements.

Carburetor Adjustment Guide

Comprehensive guide to adjusting the motorcycle's carburetor for optimal performance.

Disc Brake System Information

Front Brake Pad Replacement

Step-by-step guide for replacing the front brake pads.

Technical Specifications and Data

Chassis Specifications

Detailed technical specifications for the 250 SX chassis, including dimensions and components.

Engine Technical Data

Technical data for the 250 SX engine, including specifications and basic settings.

Tightening Torques

Specifications for tightening torques of various chassis and engine components.

KTM 250 SX Engine Repair Manual

Service Information and Updating

Important information regarding the service and updating of the engine repair manual.

Engine Disassembly and Servicing

Detailed steps for disassembling and servicing the motorcycle engine and its components.

Engine Assembly and Electrical Systems

Instructions for assembling the engine and information on the electrical system.

Troubleshooting and Technical Specifications

Guide to engine troubleshooting, technical specifications, and maintenance schedules.

WP 5018 PDS 2003 Shock Absorber Manual

Introduction and Exploded View

Introduction to the manual and a diagram of shock absorber parts.

Shock Absorber Disassembly Procedures

Step-by-step instructions for disassembling the shock absorber's main components.

Shock Absorber Tube Side Disassembly

Procedure for disassembling the tube side of the shock absorber.

Shock Absorber MCC Disassembly

Instructions for disassembling the Mono Compression Control (MCC) unit.

Shock Absorber Piston-Rod Side Disassembly

Procedure for disassembling the piston-rod side of the shock absorber.

Shock Absorber Assembly and Bleeding

Steps for the complete reassembly of the shock absorber, including bleeding.

Shock Absorber Adjustment Guide

Guidance on adjusting the compression and rebound settings of the shock absorber.

WP 4860 MX Multi Adjuster Fork Manual

Introduction and Exploded View

Introduction to the manual and a diagram of front fork parts.

Front Fork Disassembly

Step-by-step instructions for disassembling the front forkleg and cartridge.

Front Fork Assembly

Steps for the complete reassembly of the front fork, including cartridge and forkleg.

Front Fork Adjustment Guide

Guidance on adjusting the rebound and compression settings of the front fork.

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