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KTM 250 SX-F User Manual

KTM 250 SX-F
151 pages
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OWNER'S MANUAL 2019
250 SX-F
250 XCF
Art. no. 3213849en

Table of Contents

Other manuals for KTM 250 SX-F

Questions and Answers:

KTM 250 SX-F Specifications

General IconGeneral
Displacement249.9 cm³
Bore x Stroke78 mm x 52.3 mm
StarterElectric starter
Transmission5-speed
CoolingLiquid cooled
Front SuspensionWP XACT-USD, Ø 48 mm
Rear SuspensionWP XACT Monoshock with linkage
Front BrakeDisc brake
Rear BrakeDisc brake
Ground Clearance370 mm
Compression Ratio14.4:1
Engine TypeSingle Cylinder, 4-Stroke
Fuel SystemKeihin EFI, 44mm Throttle Body
FrameCentral double-cradle type 25CrMo4 steel
Fuel Tank Capacity7.2 liters

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual.

Formats Used

Describes the typographical formats used in the document.

Safety Advice

Use Definition – Intended Use

Defines the intended use of the vehicle for competitive use.

Misuse

Explains dangers arising from using the vehicle not as intended.

Safety Advice

General guidance on following safety instructions in the manual.

Degrees of Risk and Symbols

Defines danger, warning, caution, and note symbols.

Tampering Warning

Warns against tampering with the noise control system.

Safe Operation

Covers dangers of accidents and poisoning during operation.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing.

Work Rules

Outlines rules for performing work, including special tools and parts.

Environment

Advises on responsible use and disposal of fluids and components.

Owner's Manual

Stresses the importance of reading and keeping the manual.

Important Notes

Manufacturer and Implied Warranty

Details warranty coverage and conditions, requiring authorized workshops.

Operating and Auxiliary Substances

Advises on using correct substances and environmental hazards.

Spare Parts, Accessories

Recommends using approved KTM parts and accessories for safety.

Service

Stresses proper service for perfect operation and wear prevention.

Figures

Notes that figures may depict special equipment and show parts disassembled.

Customer Service

Directs users to authorized dealers for questions.

View of Vehicle

View of Vehicle, Front Left (Example)

Illustrates and labels components on the front left view of the vehicle.

View of Vehicle, Rear Right (Example)

Illustrates and labels components on the rear right view of the vehicle.

Serial Numbers

Chassis Number

Explains the location of the chassis number stamped on the steering head.

Type Label

Indicates the location of the type label on the front of the steering head.

Engine Number

Shows the location of the engine number on the left side of the engine.

Fork Article Number

Explains the location of the fork article number on the axle clamp.

Shock Absorber Article Number

Details the location of the shock absorber article number.

Controls

Clutch Lever

Describes the clutch lever on the left handlebar and its operation.

Hand Brake Lever

Explains the hand brake lever on the right handlebar for the front brake.

Throttle Grip

Locates the throttle grip on the right side of the handlebar.

Kill Switch

Explains the function and states of the kill switch on the left handlebar.

Electric Starter Button

Locates and describes the electric starter button on the right handlebar.

Combination Switch

Details the combination switch on the left handlebar for mapping and controls.

Indicator Lamps Overview

Lists and explains the meaning of various indicator lamps on the vehicle.

Service Hour Counter

Explains the function of the service hour counter on the handlebar.

Opening the Filler Cap

Provides safety warnings and steps for opening the fuel filler cap.

Closing the Filler Cap

Details the procedure for closing the fuel filler cap securely.

Cold Start Button

Explains the function and operation of the cold start button.

Idle Speed Adjusting Screw

Describes the idle speed adjusting screw and its effect.

Shift Lever

Locates the shift lever and shows gear positions for different models.

Foot Brake Lever

Locates the foot brake lever for activating the rear brake.

Plug-in Stand (All SX‑F Models)

Explains the function and use of the plug-in stand.

Side Stand (XC‑F US)

Locates and describes the use of the side stand.

Preparing for Use

Advice on Preparing for First Use

Covers crucial safety advice and checks before the first ride.

Running in the Engine

Provides guidelines for the engine running-in phase.

Starting Power of Lithium-ion Batteries at Low Temperatures

Explains battery performance and starting at low temperatures.

Preparing the Vehicle for Difficult Operating Conditions

Advises on preparing the vehicle for various challenging conditions.

Preparing Vehicle for Rides on Dry Sand

Details specific preparations for riding on dry sand.

Preparing Vehicle for Rides on Wet Sand

Details specific preparations for riding on wet sand.

Preparing Vehicle for Rides on Wet and Muddy Circuits

Details preparations for riding on wet and muddy circuits.

Preparing Vehicle for High Temperatures or Slow Riding

Advises on preparations for high temperatures or slow riding.

Preparing Vehicle for Low Temperatures or Snow

Details preparations for riding in low temperatures or snow.

Riding Instructions

Checks and Maintenance Measures When Preparing for Use

Lists essential checks before every trip for safe operation.

Starting the Vehicle

Provides instructions and safety warnings for starting the engine.

Activating Launch Control

Explains how to activate launch control for optimal race starts.

Activating Traction Control

Describes how to activate traction control for enhanced control.

Starting Off

Details the procedure for smoothly starting the motorcycle from a standstill.

Shifting, Riding

Guides on proper gear shifting techniques and riding practices.

Applying the Brakes

Advises on correct brake application and potential issues.

Stopping, Parking

Covers safe procedures for stopping and parking the vehicle.

Transporting

Provides notes on safe transport of the motorcycle.

Refueling

Includes safety warnings and instructions for refueling the vehicle.

Service Schedule

Additional Information

Notes on service work, intervals, and local conditions.

Required Work

Lists mandatory maintenance tasks based on operating hours or races.

Recommended Work

Lists recommended maintenance tasks for optimal longevity.

Tuning the Chassis

Checking the Basic Chassis Setting with the Rider's Weight

Explains how to adjust chassis settings based on rider weight.

Air Suspension AER 48

Describes the WP AER 48 air suspension system in the fork.

Compression Damping of the Shock Absorber

Explains high-speed and low-speed compression damping.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Details how to adjust the low-speed compression damping of the shock absorber.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details how to adjust the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Details how to adjust the rebound damping of the shock absorber.

Measuring Rear Wheel Sag Unloaded

Provides steps to measure rear wheel sag with the motorcycle unloaded.

Checking the Static Sag of the Shock Absorber

Explains how to check the static sag of the shock absorber.

Checking the Riding Sag of the Shock Absorber

Explains how to check the riding sag of the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Details how to adjust the spring preload of the shock absorber.

Checking the Basic Setting of the Fork

Explains how to check the basic fork setting and air pressure.

Adjusting the Fork Air Pressure

Details how to adjust the air pressure in the fork suspension.

Adjusting the Compression Damping of the Fork

Details how to adjust the compression damping of the fork.

Adjusting the Rebound Damping of the Fork

Details how to adjust the rebound damping of the fork.

Handlebar Position

Describes how to adjust the handlebar position for comfort.

Adjusting the Handlebar Position

Provides instructions for adjusting the handlebar position.

Service Work on the Chassis

Raising the Motorcycle with a Lift Stand

Explains how to safely raise the motorcycle using a lift stand.

Removing the Motorcycle from the Lift Stand

Details how to safely remove the motorcycle from the lift stand.

Bleeding the Fork Legs

Provides steps for bleeding the fork legs.

Cleaning the Dust Boots of the Fork Legs

Explains how to clean the dust boots of the fork legs to prevent leaks.

Removing the Fork Protector

Details the process for removing the fork protector.

Installing the Fork Protector

Details the process for installing the fork protector.

Removing the Fork Legs

Provides steps to remove the fork legs.

Installing the Fork Legs

Provides steps to install the fork legs.

Removing the Lower Triple Clamp

Details the process for removing the lower triple clamp.

Installing the Lower Triple Clamp

Details the process for installing the lower triple clamp.

Checking the Steering Head Bearing Play

Explains how to check for play in the steering head bearing.

Adjusting the Steering Head Bearing Play

Details how to adjust the steering head bearing play.

Lubricating the Steering Head Bearing

Explains the lubrication of the steering head bearing.

Removing the Start Number Plate

Provides steps to remove the start number plate.

Installing the Start Number Plate

Provides steps to install the start number plate.

Removing Front Fender

Details the process for removing the front fender.

Installing Front Fender

Details the process for installing the front fender.

Removing the Shock Absorber

Provides steps to remove the shock absorber.

Installing the Shock Absorber

Provides steps to install the shock absorber.

Removing the Seat

Details the process for removing the seat.

Mounting the Seat

Details the process for mounting the seat.

Removing the Air Filter Box Cover

Provides steps to remove the air filter box cover.

Installing the Air Filter Box Cover

Provides steps to install the air filter box cover.

Removing the Air Filter

Details the process for removing the air filter.

Cleaning the Air Filter and Air Filter Box

Explains how to clean the air filter and its box.

Installing the Air Filter

Provides steps to install the air filter.

Preparing Air Filter Box Cover for Securing

Details how to prepare the air filter box cover for securing.

Removing the Main Silencer

Provides safety warning and steps to remove the main silencer.

Installing the Main Silencer

Provides steps to install the main silencer.

Changing the Glass Fiber Yarn Filling of the Main Silencer

Explains how to change the glass fiber yarn filling in the main silencer.

Removing the Fuel Tank

Provides safety warnings and steps to remove the fuel tank.

Installing the Fuel Tank

Provides safety warnings and steps to install the fuel tank.

Checking for Chain Dirt Accumulation

Explains how to check the chain for dirt accumulation.

Cleaning the Chain

Provides instructions and warnings for cleaning the chain.

Checking the Chain Tension

Explains how to check the chain tension and its importance.

Adjusting the Chain Tension

Details how to adjust the chain tension correctly.

Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

Explains how to check wear on the chain drive components.

Checking the Frame

Guides on checking the frame for cracks and deformation.

Checking the Swingarm

Guides on checking the swingarm for damage and deformation.

Checking the Throttle Cable Routing

Explains how to check the correct routing of throttle cables.

Checking the Rubber Grips

Details how to check the handlebar rubber grips for wear and damage.

Adjusting the Basic Position of the Clutch Lever

Explains how to adjust the clutch lever position for hand size.

Checking/Correcting the Fluid Level of the Hydraulic Clutch

Covers checking and correcting the hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Provides steps and warnings for changing the hydraulic clutch fluid.

Brake System

Checking the Free Travel of the Hand Brake Lever

Explains how to check the free travel of the hand brake lever.

Adjusting the Basic Position of the Hand Brake Lever

Details how to adjust the hand brake lever position.

Checking the Brake Discs

Guides on checking brake discs for wear and damage.

Checking the Front Brake Fluid Level

Explains how to check the front brake fluid level.

Adding Front Brake Fluid

Provides instructions and warnings for adding front brake fluid.

Checking the Front Brake Linings

Guides on checking the minimum thickness of front brake linings.

Changing the Front Brake Linings

Details how to change the front brake linings.

Checking the Free Travel of Foot Brake Lever

Explains how to check the free travel of the foot brake lever.

Adjusting the Basic Position of the Foot Brake Lever

Details how to adjust the basic position of the foot brake lever.

Checking the Rear Brake Fluid Level

Explains how to check the rear brake fluid level.

Adding Rear Brake Fluid

Provides instructions and warnings for adding rear brake fluid.

Checking the Brake Linings of the Rear Brake

Guides on checking the minimum thickness of rear brake linings.

Changing the Rear Brake Linings

Details how to change the rear brake linings.

Wheels, Tires

Removing the Front Wheel

Provides steps and warnings for removing the front wheel.

Installing the Front Wheel

Provides steps and warnings for installing the front wheel.

Removing the Rear Wheel

Provides steps and warnings for removing the rear wheel.

Installing the Rear Wheel

Provides steps and warnings for installing the rear wheel.

Checking the Tire Condition

Advises on checking tire condition, age, and type for safety.

Checking the Tire Air Pressure

Explains how to check and correct tire air pressure.

Checking Spoke Tension

Guides on checking and correcting spoke tension for wheel integrity.

Electrical System

Removing the Battery

Details steps and warnings for removing the battery.

Installing the Battery

Details steps for installing the battery correctly.

Recharging the Battery

Provides instructions and warnings for recharging the battery.

Changing the Main Fuse

Explains how to locate and change the main fuse.

Cooling System

Cooling System

Describes the basic function of the cooling system and its components.

Checking the Antifreeze and Coolant Level

Explains how to check antifreeze and coolant levels with safety warnings.

Checking the Coolant Level

Details how to check the coolant level in the radiator.

Draining the Coolant

Provides safety warnings and steps for draining the coolant.

Refilling Coolant

Details steps and warnings for refilling the coolant.

Changing the Coolant

Provides safety warnings and steps for changing the coolant.

Tuning the Engine

Checking the Play in the Throttle Cable

Explains how to check the throttle cable play.

Adjusting the Play in the Throttle Cable

Details how to adjust the play in the throttle cable.

Adjusting the Characteristic Map of the Throttle Response

Explains how to change the throttle response map via the guide plate.

Changing the Mapping

Describes how to select different engine mapping modes.

Adjusting the Idle Speed

Provides instructions and warnings for adjusting the idle speed.

Teaching the Throttle Valve Position

Explains the procedure for teaching the throttle valve position.

Checking the Basic Position of the Shift Lever

Explains how to check the shift lever's basic position.

Adjusting the Basic Position of the Shift Lever

Details how to adjust the shift lever's basic position.

Service Work on the Engine

Changing the Fuel Screen

Provides steps and safety warnings for changing the fuel screen.

Checking the Engine Oil Level

Explains how to check the engine oil level when cold or warm.

Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen

Details the process for changing engine oil, filter, and cleaning the oil screen.

Adding Engine Oil

Provides instructions for adding engine oil and warnings.

Cleaning, Care

Cleaning the Motorcycle

Offers guidelines and warnings for cleaning the motorcycle safely.

Storage

Storage

Outlines steps for long-term storage and safety precautions.

Putting into Operation After Storage

Provides steps for bringing the motorcycle back into use after storage.

Troubleshooting

Blink Code

Technical Data

Engine

Provides detailed technical specifications for the engine.

Engine Tightening Torques

Lists specific torque values for engine components.

Capacities

Lists capacities for engine oil, coolant, and fuel.

Chassis

Provides technical data related to the chassis, frame, and suspension.

Electrical System

Lists technical data for the electrical system components.

Tires

Specifies tire sizes and validity for different models.

Fork

Provides technical data for the fork suspension, including settings.

Shock Absorber

Provides technical data for the shock absorber, including settings.

Chassis Tightening Torques

Lists specific torque values for chassis components.

Substances

Brake Fluid DOT 4 / DOT 5.1

Specifies standards and recommended suppliers for brake fluid.

Coolant

Advises on coolant types, antifreeze protection, and recommended suppliers.

Engine Oil (SAE 10W/50)

Specifies standards and recommended suppliers for engine oil.

Fork Oil (SAE 4) (48601166S1)

Specifies standards and recommended suppliers for fork oil.

Shock Absorber Fluid (SAE 2.5) (50180751S1)

Specifies standards and recommended suppliers for shock absorber fluid.

Super Unleaded (ROZ 95/RON 95/PON 91)

Specifies fuel grade requirements and warnings about additives.

Auxiliary Substances

Air Filter Cleaner

Lists recommended suppliers for air filter cleaner.

Chain Cleaner

Lists recommended suppliers for chain cleaner.

Fuel Additive

Lists recommended suppliers for fuel additive.

High Viscosity Grease

Lists recommended suppliers for high viscosity grease.

Long-Life Grease

Lists recommended suppliers for long-life grease.

Motorcycle Cleaner

Lists recommended suppliers for motorcycle cleaner.

Multi-Purpose Grease (00062010051)

Lists recommended suppliers for multi-purpose grease.

Off-road Chain Spray

Lists recommended suppliers for off-road chain spray.

Oil for Foam Air Filter

Lists recommended suppliers for oil for foam air filters.

Preserving Materials for Paints, Metal and Rubber

Lists recommended suppliers for preserving materials.

Special Cleaner for Glossy and Matte Paint Finishes, Metal and Plastic Surfaces

Lists recommended suppliers for special surface cleaners.

Universal Oil Spray

Lists recommended suppliers for universal oil spray.

Standards

JASO T903 MA2

Explains the JASO T903 MA2 standard for motorcycle oils.

SAE

Explains SAE viscosity classes for oil classification.

Index of Special Terms

Launch Control

Defines launch control as an electronic function for acceleration.

OBD

Defines OBD as an on-board diagnostic system.

List of Abbreviations

List of Symbols

Yellow and Orange Symbols

Explains the meaning of yellow and orange symbols for errors and aids.

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