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KTM 350 EXC-F SIX DAYS EU User Manual

KTM 350 EXC-F SIX DAYS EU
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OWNER'S MANUAL 2014
350 EXCF EU
350 EXCF SIX DAYS EU
350 EXCF AUS
350 XCFW USA
350 XCFW SIX DAYS USA
Art. no. 3213036en

Table of Contents

Questions and Answers:

KTM 350 EXC-F SIX DAYS EU Specifications

General IconGeneral
Bore x Stroke88 mm x 57.5 mm
StarterElectric starter
Transmission6-speed
Front SuspensionWP XPLOR-USD, Ø 48 mm
ABSNo
Ground Clearance370 mm
Engine TypeSingle cylinder, 4-stroke
Displacement349.7 cc
CoolingLiquid cooled
Rear SuspensionWP XPLOR shock absorber
Front BrakeDisc brake
Rear BrakeDisc brake
Fuel Tank Capacity9 liters
Fuel SystemElectronic fuel injection (EFI)

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual for clarity.

Formats Used

Describes the typographical formats used throughout the document for consistent communication.

Safety Advice

Use Definition - Intended Use

Defines the intended use and operational parameters for the motorcycle models.

Safety Advice

Provides essential safety instructions and warnings for operating the vehicle safely.

Degrees of Risk and Symbols

Explains the different levels of risk and associated warning symbols used in the manual.

Tampering Warning

Warns against tampering with the vehicle's noise control system and related components.

Safe Operation

Details crucial aspects of safe motorcycle operation, including hazards and precautions.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing for rider safety.

Work Rules

Outlines general rules and guidelines to be followed when performing maintenance or repair work.

Environment

Addresses environmental considerations and responsible usage of the motorcycle.

Owner's Manual

Stresses the importance of reading and keeping the owner's manual for proper vehicle operation.

Important Notes

Guarantee, Warranty

Explains warranty conditions and requirements for maintaining coverage.

Operating and Auxiliary Substances

Specifies approved operating fluids and auxiliary substances for the motorcycle.

Spare Parts, Accessories

Advises on using genuine or approved spare parts and accessories for safety.

Service

Highlights the importance of timely and correct service for optimal performance and longevity.

Figures

Notes that manual figures may depict special equipment and might not show full disassembly.

Customer Service

Provides information on how to get support and find authorized dealers.

View of Vehicle

View of Vehicle, Front Left (Example)

Illustrates the front left view of the motorcycle, identifying key components.

View of Vehicle, Rear Right (Example)

Illustrates the rear right view of the motorcycle, identifying key components.

Serial Numbers

Chassis Number

Details the location of the chassis number for vehicle identification.

Type Label

Explains the location and purpose of the vehicle's type label.

Key Number (All EXC-F models)

Identifies the location of the key number stamped onto the key connector.

Engine Number

Specifies the location of the engine number on the engine case.

Fork Part Number

Indicates where the fork part number is stamped on the fork stub.

Shock Absorber Part Number

Specifies the location of the shock absorber part number.

Controls

Clutch Lever

Describes the clutch lever's location, operation, and self-adjusting mechanism.

Hand Brake Lever

Explains the hand brake lever's location and function for activating the front brake.

Throttle Grip

Identifies the throttle grip's location on the handlebar.

Kill Switch (All EXC-F models)

Details the kill switch location and its operating states for engine control.

Kill Switch (All XCF-W models)

Describes the kill switch location and its operating states for engine control.

Horn Button (All EXC-F models)

Explains the horn button's location and operation for signaling.

Light Switch (All EXC-F models)

Details the light switch's function for controlling headlights and tail lights.

Light Switch (All XCF-W models)

Describes the light switch operation for controlling headlights.

Turn Signal Switch (All EXC-F models)

Explains the turn signal switch location and operation for signaling turns.

Emergency OFF Switch (EXC-F AUS)

Details the emergency OFF switch location and its function for ignition control.

Electric Starter Button (EXC-F EU, All XCF-W models, All SIXDAYS models)

Describes the electric starter button location and its function for starting the engine.

Electric Starter Button (EXC-F AUS)

Explains the electric starter button location and its function for starting the engine.

Overview of Indicator Lamps (EXC-F EU, EXC-F AUS)

Lists and describes the function of various indicator lamps on the dashboard.

Overview of Indicator Lamps (EXC-F SIX DAYS)

Details the indicator lamps specific to SIX DAYS models and their meanings.

Overview of Indicator Lamps (XCF-W)

Lists indicator lamps relevant to XCF-W models and their functions.

Overview of Indicator Lamps (XCF-W SIX DAYS)

Describes indicator lamps for XCF-W SIX DAYS models and their functions.

Opening Filler Cap

Provides instructions on how to safely open the fuel filler cap.

Closing Filler Cap

Details the procedure for correctly closing the fuel filler cap.

Idle Speed Adjusting Screw

Explains the idle speed adjusting screw's location and function for controlling engine idle speed.

Shift Lever

Identifies the shift lever's location and shows gear positions.

Kick Starter

Describes the kick starter's location and its use for starting the engine.

Foot Brake Lever

Explains the foot brake lever's location and its use for activating the rear brake.

Side Stand

Details the side stand's location and its use for parking the motorcycle.

Steering Lock (All EXC-F models)

Explains the steering lock's location and its function to secure the steering.

Locking the Steering (All EXC-F models)

Provides step-by-step instructions for locking the motorcycle's steering.

Unlocking the Steering (All EXC-F models)

Details the procedure for unlocking the motorcycle's steering.

Speedometer

7.1 EXC-F EU, EXC-F AUS, XCF-W

Covers the speedometer functions and settings for specific European and US models.

7.2 All SIXDAYS models

Details the speedometer functions and settings specifically for SIXDAYS models.

Preparing for Use

Advice on First Use

Offers crucial advice and safety precautions for the initial use of the motorcycle.

Running-in the Engine

Guides on the proper procedure for running in the engine to ensure longevity.

Preparing the Vehicle for Difficult Riding Conditions

Provides guidance on preparing the motorcycle for various challenging riding environments.

Preparing for Rides on Dry Sand

Offers specific preparation steps for riding the motorcycle on dry sandy terrain.

Preparing for Rides on Wet Sand

Details preparations needed for riding the motorcycle on wet sandy surfaces.

Preparing for Rides on Wet and Muddy Surfaces

Outlines necessary preparations for riding in wet and muddy conditions.

Preparing for Rides at High Temperature and Slow Speed

Provides advice on preparing the motorcycle for operation in high temperatures at slow speeds.

Preparing for Rides at Low Temperature or in Snow

Offers guidance on preparing the motorcycle for riding in cold or snowy conditions.

Riding Instructions

Checks and Maintenance Work When Preparing for Use

Lists essential checks and maintenance tasks before riding the motorcycle.

Starting

Explains the correct procedure for starting the motorcycle's engine.

Starting Off

Provides instructions on how to start moving the motorcycle from a standstill.

Shifting, Riding

Details how to shift gears and maintain control while riding.

Braking

Explains proper braking techniques and precautions for safe deceleration.

Stopping, Parking

Covers procedures for safely stopping and parking the motorcycle.

Transport

Offers guidance on safely transporting the motorcycle.

Refueling

Provides instructions and safety warnings for refueling the motorcycle.

Service Schedule

Service Schedule

Presents a detailed schedule of maintenance tasks based on operating hours or time intervals.

Service Work (as Additional Order)

Lists additional service tasks that may be performed as per customer request.

Tuning the Chassis

Checking the Basic Suspension Setting Against the Rider's Weight

Guides on adjusting suspension settings to match the rider's weight for optimal handling.

Compression Damping of Shock Absorber

Explains the concept of compression damping in the shock absorber.

Adjusting the Low-speed Compression Damping of the Shock Absorber

Details how to adjust the low-speed compression damping of the rear shock absorber.

Adjusting the High-speed Compression Damping of the Shock Absorber

Explains the process for adjusting the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Guides on how to adjust the rebound damping of the rear shock absorber.

Measuring Rear Wheel Sag Unloaded

Describes the procedure for measuring the rear wheel's static sag.

Checking the Static Sag of the Shock Absorber

Explains how to check the static sag of the rear shock absorber.

Checking the Riding Sag of the Shock Absorber

Details the method for checking the rear shock absorber's riding sag.

Adjusting the Spring Preload of the Shock Absorber

Provides instructions for adjusting the rear shock absorber's spring preload.

Adjusting the Riding Sag

Guides on adjusting the riding sag of the rear shock absorber.

Checking Basic Setting of Fork

Explains how to check the basic suspension settings for the front forks.

Adjusting the Compression Damping of the Fork

Details how to adjust the compression damping on the front forks.

Adjusting the Rebound Damping of the Fork

Guides on adjusting the rebound damping on the front forks.

Adjusting the Spring Preload of the Fork (EXC-F EU, EXC-F AUS, XCF-W)

Explains how to adjust the spring preload for the front forks on specific models.

Handlebar Position

Describes the options for adjusting the handlebar position.

Adjusting Handlebar Position

Provides instructions on how to adjust the handlebar position.

Service Work on the Chassis

Raising the Motorcycle with the Lift Stand

Details the procedure for safely lifting the motorcycle using a stand.

Removing the Motorcycle from the Lift Stand

Explains how to safely remove the motorcycle from the lift stand.

Bleeding Fork Legs

Guides on bleeding air or excess pressure from the front fork legs.

Cleaning the Dust Boots of the Fork Legs

Provides instructions for cleaning the dust boots on the fork legs.

Loosening the Fork Protector

Explains how to loosen and remove the fork protector.

Positioning the Fork Protector

Details the steps for correctly positioning and mounting the fork protector.

Removing the Fork Legs

Guides on the procedure for removing the front fork legs.

Installing the Fork Legs

Provides instructions for installing the front fork legs correctly.

Removing the Fork Protector

Explains how to remove the fork protector.

Installing the Fork Protector

Details the steps for installing the fork protector.

Removing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)

Guides on removing the lower triple clamp for specific motorcycle models.

Removing the Lower Triple Clamp (All SIXDAYS models)

Explains the procedure for removing the lower triple clamp on SIXDAYS models.

Installing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)

Provides instructions for installing the lower triple clamp on specific motorcycle models.

Installing the Lower Triple Clamp (All SIXDAYS models)

Details the procedure for installing the lower triple clamp on SIXDAYS models.

Checking the Steering Head Bearing Play

Explains how to check for play in the steering head bearing.

Adjusting the Play of the Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W)

Guides on adjusting steering head bearing play for specific models.

Adjusting the Play of the Steering Head Bearing (All SIXDAYS models)

Provides instructions for adjusting steering head bearing play on SIXDAYS models.

Greasing the Steering Head Bearing

Details the procedure for greasing the steering head bearing.

Removing the Front Fender

Explains how to remove the front fender.

Installing the Front Fender

Provides instructions for installing the front fender.

Removing the Shock Absorber

Guides on the procedure for removing the rear shock absorber.

Installing the Shock Absorber

Details how to install the rear shock absorber correctly.

Removing the Seat

Explains how to remove the motorcycle seat.

Mounting the Seat

Provides instructions for mounting the motorcycle seat.

Removing the Air Filter Box Lid

Guides on removing the air filter box lid.

Installing the Air Filter Box Lid

Details the procedure for installing the air filter box lid.

Removing the Air Filter

Explains how to remove the air filter from the air filter box.

Installing the Air Filter

Provides instructions for installing the air filter correctly.

Cleaning the Air Filter and Air Filter Box

Guides on cleaning the air filter and its housing.

Sealing the Air Filter Box

Details how to properly seal the air filter box.

Removing Main Silencer

Explains the procedure for removing the main silencer.

Installing the Main Silencer

Provides instructions for installing the main silencer.

Changing the Glass Fiber Yarn Filling of the Main Silencer

Guides on replacing the glass fiber yarn filling in the main silencer.

Removing the Fuel Tank

Details the procedure for removing the fuel tank.

Installing the Fuel Tank

Provides instructions for installing the fuel tank correctly.

Checking for Chain Dirt Accumulation

Explains how to check the drive chain for excessive dirt.

Cleaning the Chain

Guides on the proper method for cleaning the drive chain.

Checking the Chain Tension

Details how to check the drive chain tension for proper operation.

Adjusting the Chain Tension

Provides instructions for adjusting the drive chain tension.

Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide

Explains how to check the condition of the drive chain, sprockets, and guide.

Checking the Frame

Guides on checking the motorcycle frame for cracks or deformation.

Checking the Swingarm

Details how to inspect the swingarm for damage or deformation.

Checking the Throttle Cable Routing

Explains how to check the routing of the throttle cables.

Checking the Rubber Grip

Guides on inspecting the rubber grips for damage or wear.

Additionally Securing the Rubber Grip

Provides instructions for additionally securing the rubber grips with wire.

Adjusting the Basic Position of the Clutch Lever

Explains how to adjust the clutch lever's position for rider comfort.

Checking/Correcting the Fluid Level of the Hydraulic Clutch

Guides on checking and correcting the hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Details the procedure for changing the hydraulic clutch fluid.

Removing the Engine Guard (EXC-F AUS, All SIXDAYS models)

Explains how to remove the engine guard on specific models.

Installing the Engine Guard (EXC-F AUS, All SIXDAYS models)

Provides instructions for installing the engine guard on specific models.

Brake System

Checking Free Travel of Hand Brake Lever

Explains how to check the free travel of the front brake lever.

Adjusting Free Travel of Hand Brake Lever (All EXC-F models)

Guides on adjusting the free travel of the front brake lever for specific models.

Adjusting the Basic Position of the Hand Brake Lever (All XCF-W models)

Details how to adjust the basic position of the front brake lever for specific models.

Checking the Brake Discs

Explains how to check the thickness and condition of the brake discs.

Checking the Brake Fluid Level of the Front Brake

Guides on checking the brake fluid level in the front brake reservoir.

Adding Front Brake Fluid

Provides instructions for adding front brake fluid.

Checking the Front Brake Linings

Explains how to check the minimum thickness of the front brake linings.

Changing the Front Brake Linings

Details the procedure for changing the front brake linings.

Checking the Free Travel of Foot Brake Lever

Guides on checking the free travel of the rear brake lever.

Adjusting the Basic Position of the Foot Brake Lever

Explains how to adjust the basic position of the rear brake lever.

Checking the Rear Brake Fluid Level

Guides on checking the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Provides instructions for adding rear brake fluid.

Checking the Rear Brake Linings

Explains how to check the minimum thickness of the rear brake linings.

Changing the Rear Brake Linings

Details the procedure for changing the rear brake linings.

Wheels, Tires

Removing the Front Wheel

Guides on the procedure for removing the front wheel.

Installing the Front Wheel

Provides instructions for correctly installing the front wheel.

Removing the Rear Wheel

Details the procedure for removing the rear wheel.

Installing the Rear Wheel

Explains how to correctly install the rear wheel.

Checking the Tire Condition

Guides on inspecting the tires for cuts, damage, and tread depth.

Checking the Tire Air Pressure

Provides instructions for checking and correcting tire air pressure.

Checking Spoke Tension

Explains how to check and adjust spoke tension for wheel balance.

Electrical System

Removing the Battery

Details the procedure for safely removing the motorcycle battery.

Installing the Battery

Provides instructions for correctly installing the motorcycle battery.

Charging the Battery

Guides on the proper method for charging the motorcycle battery.

Changing the Main Fuse

Explains how to locate and replace the main fuse.

Changing the Fuses of Individual Power Consumers

Guides on locating and replacing fuses for individual electrical components.

Removing Headlight Mask with Headlight

Details how to remove the headlight mask and headlight assembly.

Checking the Headlight Setting

Explains how to check the correct aim of the headlight.

Adjusting the Headlight Range

Provides instructions on how to adjust the headlight's beam range.

Refitting the Headlight Mask with the Headlight

Guides on reinstalling the headlight mask and headlight assembly.

Changing the Headlight Bulb

Explains how to replace the headlight bulb.

Changing the Turn Signal Bulb

Details how to change a turn signal bulb.

Changing the Speedometer Battery

Guides on replacing the battery in the speedometer unit.

Cooling System

Cooling System

Briefly explains how the cooling system circulates coolant and manages engine temperature.

Checking the Antifreeze and Coolant Level

Guides on checking the coolant's antifreeze level and overall level.

Checking the Coolant Level

Details how to check the coolant level in the radiator.

Draining the Coolant

Provides instructions for draining the coolant from the system.

Refilling Coolant

Guides on the procedure for refilling the cooling system with coolant.

Tuning the Engine

Checking the Play in the Throttle Cable

Explains how to check the throttle cable for correct free play.

Adjusting the Play in the Throttle Cable

Provides instructions for adjusting the throttle cable's free play.

Adjusting the Idle Speed

Guides on how to adjust the engine's idle speed.

Checking the Basic Position of the Shift Lever

Explains how to check the shift lever's basic riding position.

Adjusting the Basic Position of the Shift Lever

Provides instructions for adjusting the shift lever's basic riding position.

Service Work on the Engine

Changing the Fuel Screen

Guides on how to change the fuel filter screen.

Checking the Engine Oil Level

Explains how to check the engine oil level.

Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen

Details the process for changing engine oil, filter, and cleaning the oil screen.

Adding Engine Oil

Provides instructions for adding engine oil to the correct level.

Cleaning, Care

Cleaning the Motorcycle

Offers guidelines for washing and cleaning the motorcycle.

Checks and Maintenance Steps for Winter Operation

Outlines checks and maintenance procedures for preparing the motorcycle for winter storage.

Storage

Storage

Provides instructions for preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Details the steps required to get the motorcycle ready for use after storage.

Technical Data

Engine

Lists detailed technical specifications for the motorcycle's engine.

Engine Tightening Torques

Provides a table of tightening torques for various engine components.

Capacities

Lists the fluid capacities for engine oil, coolant, and fuel.

Engine Oil

Specifies the type and quantity of engine oil required.

Coolant

Details the type and quantity of coolant needed for the cooling system.

Fuel

Lists the fuel tank capacity and recommended fuel type.

Chassis

Provides technical data related to the motorcycle's chassis components.

Electrical System

Lists technical specifications for the motorcycle's electrical system components.

Tires

Details tire specifications and validity information.

Fork

Lists technical data and adjustment settings for the front fork.

EXC-F EU, EXC-F AUS, XCF-W

Specific fork technical data and adjustment settings for certain models.

All SIXDAYS models

Specific fork technical data and adjustment settings for SIXDAYS models.

Shock Absorber

Lists technical data and adjustment settings for the rear shock absorber.

Chassis Tightening Torques

Provides a table of tightening torques for various chassis components.

Substances

Brake Fluid DOT 4 / DOT 5.1

Details specifications and recommendations for brake fluid.

Coolant

Specifies coolant types, mixture ratios, and protection levels.

Coolant (Mixed Ready to Use)

Lists ready-to-use coolant specifications.

Engine Oil (SAE 10W/60)

Details specifications for engine oil suitable for demanding conditions.

Engine Oil (SAE 10W/50)

Specifies the standard recommended engine oil type and grade.

Fork Oil (SAE 4)

Lists the type and specifications for fork oil.

Shock Absorber Oil (SAE 2.5)

Specifies the type and specifications for shock absorber oil.

Super Unleaded (ROZ 95/RON 95/PON 91)

Details the recommended fuel grade and ethanol content.

Auxiliary Substances

Air Filter Cleaner

Recommends specific products for cleaning the air filter.

Chain Cleaner

Recommends specific products for cleaning the drive chain.

Cleaning and Preserving Materials for Metal, Rubber and Plastic

Recommends products for cleaning and preserving various motorcycle parts.

Fuel Additive

Recommends specific fuel additives for use.

High Viscosity Grease

Recommends specific high-viscosity greases for lubrication.

Long-Life Grease

Recommends specific long-life greases for lubrication.

Motorcycle Cleaner

Recommends specific motorcycle cleaning products.

Off-road Chain Spray

Recommends specific chain sprays for off-road use.

Oil for Foam Air Filter

Recommends specific oils for foam air filters.

Paint Cleaner and Polish for High-Gloss and Matte Finishes, Bare Metal and Plastic Surfaces

Recommends products for cleaning and polishing motorcycle surfaces.

Rubber Grip Adhesive (00062030051)

Specifies adhesive for securing rubber grips.

Universal Oil Spray

Recommends specific universal oil sprays.

Standards

JASO T903 MA

Explains the JASO T903 MA standard for motorcycle engine oils.

SAE

Explains the SAE classification system for oil viscosity.

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