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KTM 65 sx 2011 - Changing the Front Brake Linings; Checking Free Travel of Foot Brake Lever

KTM 65 sx 2011
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BRAKES 50
Warning
Danger of accidentsReduced braking effect caused by old brake fluid.
Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
Warning
Environmental hazardHazardous substances cause environmental damage.
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container.
700420-10
Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
Remove screws .
Remove cover with diaphragm .
Correct the brake fluid level.
Guideline
Brake fluid level under top level of con-
tainer
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 82)
Position the cover with the diaphragm. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
11.6Checking the front brake linings
Warning
Danger of accidentsReduced braking efficiency caused by worn brake linings.
Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.)
700423-01
Check the brake linings for minimum thickness .
Minimum thickness 1 mm ( 0.04 in)
» If the minimum thickness is less than specified:
Change the front brake linings. x ( p. 52)
Check the brake linings for damage and cracking.
» If damage or wear is encountered:
Change the front brake linings. x ( p. 52)
11.7Removing front brake linings x
Warning
Danger of accidentBrake system failure.
Maintenance work and repairs must be carried out professionally. (Your authorized KTM workshop will be glad to help.)
Remove the front wheel. x ( p. 58)

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