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Kubota D662-E User Manual

Kubota D662-E
206 pages
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WORKSHOP MANUAL
MANUEL D’ATELIER
WERKSTAT TANLEITUNG
DIESEL ENGINES
MOTEUR
DIESELMOTOREN
DIESEL
68mm STROKE SERIES
MOTEUR
DE
68mm
DE
COURSE
SERIENMOTORMIT 68mm HUB
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Kubota D662-E Specifications

General IconGeneral
BrandKubota
ModelD662-E
CategoryEngine
LanguageEnglish

Summary

Foreword

Safety First

Explains safety alert symbols (Danger, Warning, Caution, Important, Note) used throughout the manual.

Safe Operation

Observe Safety Instructions

Read and understand manual, labels, and learn safe operation.

Wear Safe Clothing and Personal Protective Equipment (PPE)

Wear appropriate clothing and PPE to prevent injury from moving parts.

Check Before Starting & Operating the Engine

Inspect engine before operation, ensure guards are in place, and maintain safe distance.

Keep the Engine and Surroundings Clean

Keep engine clean, free of dirt/grease, check for leaks, and cool down before stopping.

Safe Handling of Fuel and Lubricants

Stop engine before refueling, avoid sparks/flames, refuel in ventilated areas, use approved containers.

Exhaust Gases & Fire Prevention

Ensure good ventilation, keep engine clean, check for leaks, and maintain wiring.

Escaping Fluid

Relieve pressure before disconnecting, be cautious of leaks, avoid touching with hands.

Cautions Against Burns & Battery Explosion

Be cautious of hot components, do not remove radiator cap when hot, handle battery safely.

Keep Hands and Body Away From Rotating Parts

Stop engine before adjusting, keep clear of moving parts like fans and belts.

Anti-Freeze & Disposal of Fluids

Handle anti-freeze with care, use correct types, and dispose of fluids responsibly.

Conducting Safety Checks & Maintenance

Perform checks on a flat surface, disconnect battery, use proper tools, and follow barring techniques.

Warning and Caution Labels

Shows location and part numbers of warning and caution labels on the engine.

Care of Warning and Caution Labels

Instructions for cleaning, replacing, and applying warning and caution labels.

Servicing of the Engine

Names of Parts

Pre-Operation Check

Break-in

Change oil/filter after 50 hrs; warm up engine in cold weather.

Daily Check

Check fuel, oil, coolant, leaks, dirt, guards, and starting functions before operation.

Operating the Engine

Starting the Engine (Normal)

Steps to start the engine, including fuel lever, stop lever, speed control, and key switch.

Cold Weather Starting

Procedure for starting the engine in cold temperatures, including preheating times.

Stopping the Engine

Steps to properly stop the engine, including idling for cooling.

Checks During Operation

Checks for coolant level, oil pressure lamp, fuel, and exhaust color during operation.

Fuel

Cautions regarding fuel handling, refueling, and checking for leaks.

Color of Exhaust

Interpreting exhaust color to identify potential engine issues.

Reversed Engine Revolution and Remedies

How to identify and correct reversed engine rotation.

Maintenance

Service Intervals

Periodic Service

Fuel System Checks and Refueling

Procedures for checking fuel level, refueling, and basic fuel system maintenance.

Fuel System Maintenance

Air bleeding the fuel system and checking fuel pipes for damage.

Engine Oil Checks and Additions

Procedures for checking engine oil level and adding oil.

Changing Engine Oil

Steps for draining old engine oil and filling with new oil.

Replacing the Oil Filter Cartridge

Procedure for replacing the engine oil filter cartridge.

Radiator and Coolant Level Checks

How to check and add coolant to the radiator and recovery tank.

Changing Coolant

Procedure for draining old coolant and refilling with new coolant.

Cooling System Checks and Precautions

Inspecting hoses, preventing overheating, cleaning radiator, and handling antifreeze.

Air Cleaner Maintenance

Cleaning and replacing the dry-type air cleaner element.

Electric Wiring and Fan Belt Maintenance

Inspecting and maintaining electric wiring and fan belt tension.

Carriage and Storage

Carriage

Safety precautions for carrying or lifting the engine securely.

Storage

Procedures for storing the engine for extended periods, including draining fluids and battery care.

Troubleshooting

When It Is Difficult to Start the Engine

Common causes and countermeasures for engine starting difficulties.

When Output Is Insufficient

Causes and solutions for insufficient engine power or performance.

When Engine Suddenly Stops

Reasons for sudden engine stoppage and how to address them.

When Color of Exhaust Is Especially Bad

Diagnosing issues based on unusually colored exhaust fumes.

When Engine Must Be Stopped Immediately

Situations requiring immediate engine shutdown and checks.

When Engine Overheats

Identifying and resolving causes of engine overheating.

Specifications

Wiring Diagrams

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