Kubota G2160 User Manual

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WORKSHOP MANUAL

G2160,G2160-R48S,G2460G

TRACTOR

KiSC issued 11, 2006 A

Table of Contents

Questions and Answers:

K
Kathleen LopezAug 19, 2025
Why is my Kubota G2160 Tractor engine overheating?
- D
  Denise HinesAug 19, 2025
  If your Kubota Tractor engine is overheating, try the following: Replenish the engine oil and cooling water. Replace or adjust the fan belt tension. Clean the radiator net and fins, and if necessary, clean inside the radiator or replace it. Check and clean or replace the cooling water flow route. Replace the radiator cap. Reduce the engine load. Other solutions include replacing the head gasket, adjusting the injection timing, and ensuring you use the specified fuel.
J
John RobinsonAug 22, 2025
Why is my Kubota Tractor emitting black or dark gray exhaust gas?
- C
  Clifford JonesAug 22, 2025
  If your Kubota Tractor is emitting black or dark gray exhaust gas, try lessening the load on the engine and ensure you are using the specified fuel. You should also replace the fuel filter and clean or replace the air cleaner element. Repair or replace the nozzle if the problem persists.
W
William WalkerAug 25, 2025
How to fix deficient output in my Kubota G2160?
- B
  Brandon BrownAug 26, 2025
  To address deficient output in your Kubota Tractor, consider the following: Adjust the injection timing. Repair or replace the engine’s moving parts, the injection pump, or the nozzle. Additionally, replace the head gasket and tighten the cylinder head screws, glow plugs, and nozzle holders.
T
Teresa RussellAug 28, 2025
How to resolve an uneven engine revolution in my Kubota G2160 Tractor?
- P
  Paul MooreAug 28, 2025
  To resolve an uneven engine revolution in your Kubota Tractor, try replacing the fuel filter and cleaning or replacing the air cleaner element. Also, tighten the retaining nut and consider repairing or replacing the injection pump. Adjusting the nozzle injection pressure or repairing or replacing the injection nozzle may also help. Finally, consider repairing the governor.
J
Jessica MorrisAug 30, 2025
What to do for low oil pressure in my Kubota Tractor?
- E
  Emily RodriguezAug 30, 2025
  If you're experiencing low oil pressure in your Kubota Tractor, start by replenishing the engine oil and cleaning the oil strainer. Change the engine oil filter cartridge and consider replacing the relief valve and its spring. You might also need to replace the main bearings, metals, or crankshaft, as well as the crankpin bearings. Inspect and replace rocker arms, rocker arm brackets, or the rocker arm shaft if necessary. Clean the oil passage and ensure you are using the specified type of oil. Finally, consider repairing or replacing the oil pump.
T
Tammy BarnesSep 2, 2025
What causes white or blue exhaust gas from my Kubota G2160 Tractor?
- J
  johnsoncarolineSep 2, 2025
  If your Kubota Tractor is emitting white or blue exhaust gas, reduce the engine oil level to the specified amount. You may also need to repair the piston ring and bore an oversize piston. Adjusting the injection timing and top clearance can also help.
C
Cynthia HicksSep 5, 2025
How to decrease excessive lubricant oil consumption in my Kubota G2160?
- T
  Tiffany NealSep 5, 2025
  To decrease excessive lubricant oil consumption in your Kubota Tractor, shift the ring gap direction and consider replacing the oil ring, piston, valve stem, and valve guide. Also, replace any defective seals or packing.
R
Rebecca SmithSep 7, 2025
What causes fuel to mix into the lubricant oil of my Kubota G2160?
- A
  aliciahernandezSep 7, 2025
  If fuel is mixing into the lubricant oil of your Kubota Tractor, replace the pump element or injection pump. Also, consider repairing or replacing the nozzle and injection pump.

Kubota G2160 Specifications

General

Brand	Kubota
Model	G2160
Category	Tractor
Language	English

Summary

SAFETY INSTRUCTIONS

SAFETY FIRST

Industry's "Safety Alert Symbol" used to warn of personal injury risks.

BEFORE SERVICING AND REPAIRING

Essential steps before starting any maintenance or repair work.

SAFETY STARTING

Procedures for safely starting the engine.

SAFETY WORKING

Guidelines for safe working practices on the machine.

AVOID FIRES

SAFETY DECALS

SPECIFICATIONS

Model Specifications

Detailed technical data for the tractor model.

ENGINE SPECIFICATIONS

Technical data pertaining to the engine.

GENERAL

GENERAL PRECAUTIONS

General safety and procedural guidelines for servicing.

HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

LUBRICANTS, FUEL AND COOLANT

Recommended fluids and capacities for maintenance.

TIGHTENING TORQUES

Specified torque values for various screws, bolts, and nuts.

MAINTENANCE CHECK LIST

Schedule for regular maintenance tasks based on time or usage.

CHECK AND MAINTENANCE

Procedures for routine checks and maintenance.

SPECIAL TOOLS

SERVICING (ENGINE)

SERVICING SPECIFICATIONS

Key specifications and allowable limits for engine components.

LUBRICATING SYSTEM

Servicing procedures for the oil pump and related components.

COOLING SYSTEM

FUEL SYSTEM

ENGINE BODY

TRANSMISSION AND REAR AXLE

HYDROSTATIC TRANSMISSION

Construction and function of the HST system.

BRAKE

FRONT AXLE

STEERING

CONSTRUCTION AND FUNCTION OF MAIN COMPONENTS

POWER STEERING ASSEMBLY

Torque Sensor

Motor

EPS CONTROLLER

Function and control logic of the EPS controller.

HYDRAULIC SYSTEM

HYDRAULIC CIRCUIT (LOW DUMP)

Schematic diagram illustrating the hydraulic fluid flow.

RELIEF VALVE

CONTROL VALVE

Troubleshooting

Diagnosing and resolving hydraulic system problems.

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

Procedures for hydraulic system maintenance.

PTO SYSTEM

ELECTRICAL SYSTEM

MECHANISM

WIRING DIAGRAM

Diagrams showing the electrical connections of the system.

SERVICING

Maintenance and repair procedures for the electrical system.

BATTERY

STARTING SYSTEM

CHARGING SYSTEM

MOWER

TROUBLESHOOTING

Diagnosing and resolving common mower issues.

SERVICING SPECIFICATIONS

TIGHTENING TORQUES

CHECKING, DISASSEMBLING AND SERVICING

Procedures for mower maintenance and disassembly.

Checking Mower Blade

Checking Mower Belts

Mower Blade (Center Blade and Outer Blades)

Gear Box and Mower Belt

Disassembling Gear Box

Backlash between Bevel Gears

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