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Kubota ZD1011-AU User Manual

Kubota ZD1011-AU
102 pages
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PRINTED IN U.S.A.
1BDABENAP1160.eps
OPERATOR'S MANUAL
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ZD1011-AU
1BDABENAP1160
MODEL
English (Australia)
Code No. K3414-7126-1
©
KUBOTA Corporation 2019
ZD1011
-
AU
AX . I . 1 - 1 . - . AK

Table of Contents

Questions and Answers:

Kubota ZD1011-AU Specifications

General IconGeneral
Engine TypeDiesel
Fuel TypeDiesel
TransmissionHydrostatic
Blade Tip Speed18, 500 fpm
Cutting Height1 - 5 in
Speed Range0-13 km/h (0-8 mph)
Deck TypeFabricated

Summary

ABBREVIATION LIST

UNIVERSAL SYMBOLS

FOREWORD

SAFETY FIRST

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

IMPORTANT

Indicates that equipment or property damage could result if instructions are not followed.

NOTE

Gives helpful information.

SAFE OPERATION

BEFORE OPERATING

Essential steps and precautions to take before operating the machine.

OPERATING PROCEDURES

Procedures and precautions for operating the machine safely.

SPECIFIC OPERATOR AND SLOPE SAFETY

Safety measures for children, older operators, pulling loads, and slopes.

SLOPE OPERATION, STOPPING, PTO, AND LIFT LINK

Guidelines for operating on slopes, safely stopping, and using PTO and lift link.

TRANSPORTING SAFETY

Safety precautions and procedures for transporting the machine.

SERVICING AND STORAGE GUIDELINES

Guidelines for safe machine servicing and preparation for storage.

BATTERY, COOLANT, TIRE, AND HYDRAULIC SAFETY

Safety for batteries, coolant, tires, wheels, and hydraulic fluid.

MOVING PARTS, CLEANLINESS, AND VENTILATION SAFETY

Safety concerning moving parts, engine governor, ventilation, blades, fasteners, and machine cleanliness.

WASTE DISPOSAL AND MACHINE SUPPORT SAFETY

Proper disposal of waste products and safe machine support procedures.

STORAGE PROCEDURES

Procedures for safely storing the machine.

DANGER, WARNING, AND CAUTION LABELS

Identifying and understanding danger, warning, and caution labels on the machine.

SAFETY LABEL REFERENCE

Reference to specific safety labels concerning engine start, exhaust, and fuel types.

ROPS AND FUEL TYPE SAFETY LABELS

Reference to labels concerning ROPS safety and fuel type requirements.

FAN BELT AND BATTERY SAFETY LABELS

Reference to labels concerning fan belt hazards and battery safety.

BLADE AND DISCHARGE DEFLECTOR LABELS

Reference to labels concerning blade hazards and discharge deflector safety.

CARE OF SAFETY LABELS

Instructions for cleaning, maintaining, and replacing safety labels.

SERVICING OF MACHINE

WARRANTY AND SCRAPPING PROCEDURES

Details regarding the Kubota Limited Express warranty and machine decommissioning.

ROPS SERIAL NUMBER LOCATION

Location for recording the ROPS serial number.

SPECIFICATIONS

ENGINE SPECIFICATIONS

Detailed specifications of the machine's engine.

CAPACITIES AND DIMENSIONS

Capacities for fluids and physical dimensions of the machine.

TRAVELING SYSTEM AND PTO SPECIFICATIONS

Specifications for tires, speeds, steering, transmission, and PTO.

PRO COMMERCIAL MOWER DECK SPECIFICATIONS

Specifications for the commercial mower deck, including cutting width and height.

IMPLEMENT LIMITATIONS

HITCH KIT AND PULLING LOADS NOTES

Notes on using the hitch kit and critical points for pulling loads.

INSTRUMENT PANEL AND CONTROLS

CONTROL PANEL COMPONENTS

List of instrument panel components and their corresponding page numbers.

MOWER DECK COMPONENTS

List of mower deck components and their corresponding page numbers.

MOWER MOUNTING

MOUNTING THE MOWER DECK

Detailed steps for correctly mounting the mower deck, including universal joint security.

ADJUSTING AND DISMOUNTING THE MOWER DECK

Information on adjusting the mower and procedures for safely removing the deck.

OPERATING THE ENGINE

GETTING ON/OFF AND STARTING THE ENGINE

Safe practices for mounting/dismounting and detailed steps for starting the engine.

ENGINE STARTING PROCEDURES AND CHECKS

Ensuring PTO/motion control levers are set, hydraulic pedal adjusted, throttle set, and key inserted correctly.

KEY SWITCH OPERATION AND ENGINE WARM-UP

Explanation of key switch positions, preheating, starting, and engine warm-up procedures.

STOPPING THE ENGINE AND OPERATING CHECKS

Procedures for stopping the engine and ongoing checks during operation, including immediate stop conditions.

GAUGES, COLD WEATHER STARTING, AND BLOCK HEATER

Information on fuel gauge, coolant temperature, hour meter, cold weather starting, and optional block heater.

ENGINE WARMING UP AND JUMP STARTING

Importance and procedure for engine warm-up, and safe jump starting instructions.

VOLTAGE SOURCE SAFETY WARNING

Warning about using incorrect voltage sources for jump starting.

OPERATING THE MACHINE

NEW MACHINE OPERATION AND BREAK-IN

Guidelines for operating a new machine, including oil changes and break-in periods.

OPERATING FOLDABLE ROPS

Step-by-step instructions for folding the ROPS safely.

RAISING AND ADJUSTING THE ROPS

Step-by-step instructions for raising and adjusting the ROPS to its upright position.

STARTING PROCEDURES: SEAT AND SEAT BELT

Initial steps for starting, including operator seat and seat belt adjustments and usage.

ENGINE START, IMPLEMENT RAISE, AND BRAKE OPERATION

Starting the engine, using the hydraulic lift pedal, and operating the parking brake.

MOTION CONTROL LEVER OPERATION AND SAFETY

Safe usage and operation of motion control levers, including NEUTRAL LOCK position.

MACHINE OPERATION AND RESTARTING ON SLOPES

Explanation of operating positions, motion control lever functions, and safe restarting on slopes.

BASIC MOTION CONTROL LEVER OPERATIONS

Instructions for forward, reverse, and turning maneuvers using motion control levers.

STOPPING PROCEDURES AND FRONT AXLE FIXATION

Comprehensive steps to stop the machine safely and instructions for fixing the front axle.

FRONT AXLE, PARKING, AND TRANSPORTING

Information on oscillating front axle, parking procedures, and guidelines for safely transporting the machine.

TOWING WARNING AND TRANSIT SECUREMENT

Warning against towing and instructions for securing the mower for transit.

OPERATING THE MOWER

OPTIMIZING MOWER PERFORMANCE

Tips for achieving best mowing results, including first-time use, patterns, obstacles, and grass height.

ADJUSTING CUTTING HEIGHT

How to adjust the cutting height of the mower.

CUTTING HEIGHT ADJUSTMENT AND ANTI-SCALP ROLLERS

Steps to set cutting height, use higher settings, lower deck, and adjust anti-scalp rollers.

CUTTING HEIGHT REFERENCE AND PTO OPERATION

Reference chart for cutting heights and procedure for engaging/disengaging PTO.

STARTING THE MOWER

Steps for starting the mower after engine start.

TIRES AND WHEELS

TIRE SAFETY AND INFLATION PRESSURE

Safety warnings regarding tires and maintaining correct inflation pressure.

WHEEL INFORMATION

Important notes on attaching rear wheels, including wheels with ribs.

FRONT CASTER WHEEL REMOVAL AND INSTALLATION

Steps for removing and installing front caster wheels.

PERIODIC SERVICE

ACCESSING HOOD, COVER, AND STEP

Procedures for opening the hood, front cover, and step.

OPERATOR'S SEAT ADJUSTMENT

Instructions for raising and securing the operator's seat.

TILTING THE MACHINE FOR ACCESS

Procedures for tilting the machine for access to components.

LEVER GUIDE ACCESS AND LIFT-UP POINTS

Steps to open the lever guide and identification of safe lift-up points for the machine.

REAR LIFTING POINTS AND DAILY CHECKS

How to lift the rear of the machine safely and essential daily checks before operation.

MAINTENANCE CHECKS BY OPERATOR POSITION

Maintenance checks related to the mower, operator's seat, key switch, and engine start.

LUBRICANTS, FUEL AND COOLANT

FLUID SPECIFICATIONS AND CAPACITIES

Details on fuel, coolant, engine oil, and transmission fluid specifications and capacities.

GREASING LOCATIONS AND TYPES

Locations and types of grease to be used for machine lubrication.

FUEL, ENGINE OIL, AND TRANSMISSION OIL DETAILS

Specific requirements and recommendations for fuel, engine oil, and transmission fluid.

PERIODIC SERVICE

ENGINE OIL LEVEL AND FUEL CHECK/REFUELING

Procedure to check engine oil level and safely check fuel level and refuel.

TRANSMISSION FLUID AND COOLANT LEVEL CHECKS

Procedure to check transmission fluid level and coolant level in radiator and recovery tank.

RADIATOR AND HOOD SCREEN CLEANING

Importance and procedure for cleaning radiator and hood screens to prevent overheating.

TIRE PRESSURE AND GREASE FITTING LUBRICATION

How to check tire pressure and procedure for lubricating all grease fittings.

MAINTENANCE

SERVICE INTERVALS

Schedule of maintenance jobs based on operating hours.

400 HOUR AND 800 HOUR MAINTENANCE

Tasks for 400 hours (fluid/strainer) and 800 hours (valve clearance).

1000 HR / 1 YEAR MAINTENANCE

Tasks for 1000 hours or 1 year: air cleaner, fuel lines, radiator hose, hydraulic hose.

1500 HOUR MAINTENANCE

Tasks for 1500 hours: checking fuel injection nozzle.

IMPORTANT NOTES ON SERVICE INTERVALS

Explanations for service interval symbols and critical notes.

EVERY 4 YEARS MAINTENANCE

Maintenance tasks to be performed every 4 years, including hose and line replacements.

SERVICE AS REQUIRED

Maintenance tasks performed as needed, such as fuse replacement.

BLADE CHECK/REPLACEMENT AND FUEL SYSTEM BLEEDING

How to check/replace mower blades and procedure for bleeding the fuel system.

MOWER BELT REPLACEMENT

Step-by-step guide to replace the mower belt.

EVERY 50 HOURS: ENGINE START SYSTEM CHECK

Procedures to test the engine start safety system.

EVERY 50 HOURS: OPC SYSTEM AND GEAR BOX OIL CHECK

Procedures to test OPC system and check mower gear box oil level.

GREASING LOCATIONS

Specific locations for greasing the machine components.

OILING POINTS AND 100 HOUR MAINTENANCE

Locations requiring oiling and tasks for every 100 hours: air cleaner, fuel filter.

100 HOUR MAINTENANCE: FAN BELT TENSION

How to adjust the fan drive belt tension.

100 HOUR MAINTENANCE: PARKING BRAKE ADJUSTMENT

Procedures for adjusting the parking brake.

BATTERY CONDITION CHECK

How to check the battery's condition and charge status.

BATTERY STORAGE AND CHARGING

Procedures for storing the battery properly and safe battery charging instructions.

EVERY 150 HOURS: GEAR BOX OIL CHANGE

Procedure to change the mower gear box oil.

EVERY 200 HOURS: ENGINE OIL AND FILTER SERVICE

Procedures to change engine oil and replace engine oil filter.

200 HOUR MAINTENANCE: HST OIL FILTER AND FRONT AXLE PIVOT

Procedures to replace HST oil filter and adjust front axle pivot.

EVERY 400 HOURS: TRANSMISSION AND AXLE FLUID CHANGE

Procedure to change transmission and rear axle gear case fluid.

400/800/1000 HR & 1 YR MAINTENANCE

Tasks for 400hr (strainer), 800hr (valve clearance), 1000hr/1yr (air cleaner), 1500hr (nozzle).

2000 HR / 2 YR MAINTENANCE: COOLING SYSTEM FLUSH

Procedure to flush the cooling system and change coolant.

ANTI-FREEZE INFORMATION AND USAGE

Safety and usage information for anti-freeze, including mixing and service life.

3000 HR, 1 YR, AND HYDRAULIC HOSE CHECKS

Tasks for 3000hr (injection pump), 1yr (fuel/radiator/hydraulic lines), and hydraulic hose checks.

1 YR AND 4 YR MAINTENANCE: LINES, HOSES, SEALS, AND FUSES

Tasks for 1yr (intake air/breather hoses), 4yr (hose/line/seal replacement), and service as required (fuses).

FUSE REPLACEMENT AND FUEL SYSTEM BLEEDING

Procedure for replacing fuses and bleeding air from the fuel system.

BLADE CHECK/REPLACEMENT AND MOWER BELT REPLACEMENT

How to check/replace mower blades and procedure to replace the mower belt.

ADJUSTMENT

MOTION CONTROL LEVER ADJUSTMENT

Adjustments for motion control levers, including HST neutral and maximum speed.

LEVER OPERATING FORCE AND ALIGNMENT

Adjusting lever operating force and checking/aligning motion control levers.

LEVER ALIGNMENT AND MOWER DECK LEVELING

Aligning control levers and instructions for leveling the mower deck, including anti-scalp rollers.

SIDE-TO-SIDE MOWER DECK LEVELING

Procedure to check and adjust mower deck side-to-side level.

FRONT-TO-REAR MOWER DECK LEVELING

Procedure to check and adjust mower deck front-to-rear level.

TORQUE SPECIFICATIONS FOR BOLTS AND SCREWS

Torque specifications for various bolt and screw sizes based on grade and class.

TIGHTENING TORQUE CHART DETAILS

Detailed torque values for different bolt types and sizes.

STORAGE

MACHINE STORAGE AND REMOVAL PROCEDURES

Detailed steps for storing the machine for extended periods and preparing it after storage.

TROUBLESHOOTING

ENGINE TROUBLESHOOTING

Common engine problems and their solutions, categorized by trouble.

BATTERY AND MACHINE OPERATION TROUBLESHOOTING

Common battery problems and machine operation issues with their solutions.

MOWER PERFORMANCE TROUBLESHOOTING

Common mower performance problems and their solutions, such as blade rotation, belt slipping, and uneven cut.

VIBRATION AND MOWER LOADING TROUBLESHOOTING

Causes and solutions for excessive machine vibration and mower loading issues.

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