EasyManua.ls Logo

Kubota ZD1011 User Manual

Kubota ZD1011
100 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ENGLISH
OPERATOR'S MANUAL
READ AND SAVE THIS MANUAL
MODELS ZD1011
ZD1021
ENGLISH
1BDABENAP0010
K3411-7121-2

Table of Contents

Questions and Answers:

Kubota ZD1011 Specifications

General IconGeneral
Engine TypeDiesel
TransmissionHydrostatic
PTOIndependent
Fuel TypeDiesel
Cylinders3
Drive2WD
Displacement68.5 cu in
Turning RadiusZero-turn

Summary

ABBREVIATION LIST

UNIVERSAL SYMBOLS

FOREWORD

SAFETY FIRST

SAFE OPERATION

BEFORE OPERATING

Key checks and precautions to take before starting machine operation.

OPERATING

Starting

Steps and precautions for starting the machine's engine.

Working

Guidelines and warnings for operating the machine safely during use.

SAFE OPERATION

Stopping

Procedures for safely stopping the machine.

USING THE PTO

Guidelines for safely using the Power Take-Off (PTO) system.

TRANSPORTING

Procedures and safety precautions for transporting the machine.

SERVICING AND STORAGE

General guidelines for servicing and storing the machine.

OPERATING THE MACHINE

OPERATING NEW MACHINE

Important procedures for breaking in a new machine for optimal performance and longevity.

Engine Break-in

Guidelines for the initial engine break-in period after 50 hours of operation.

Machine Break-in

Procedures for breaking in the machine's transmission fluid and oil filter.

OPERATING THE MACHINE

OPERATING FOLDABLE ROPS

Instructions for safely raising and lowering the foldable ROPS.

OPERATING THE MACHINE

To Raise the ROPS to Upright Position

Detailed steps for raising the ROPS to its upright and locked position.

Adjustment of Foldable ROPS

How to adjust the free fall tension of the ROPS upper frame.

STARTING

Operator's Seat

Adjusting the operator's seat for comfort and safety.

Seat Belt

Instructions for properly wearing and adjusting the seat belt.

STARTING

Hydraulic Lift Control Pedal

Operation of the hydraulic lift control pedal for raising and lowering the mower deck.

Throttle Lever

How to use the throttle lever to control engine speed.

Parking Brake Pedal

Procedures for releasing the parking brake.

STARTING

Motion Control Lever

Instructions and warnings for using the motion control levers for movement and steering.

STARTING

Re-start on the slopes

Specific procedures for safely restarting the machine on slopes.

STARTING

STOPPING

Step-by-step instructions for safely stopping the machine.

INSTRUMENT PANEL AND CONTROLS

Parking brake pedal

The pedal used to engage and disengage the parking brake.

Parking brake lock pedal

The pedal used to lock the parking brake in place.

Lift lock lever

Lever to lock the mower deck in the transport position.

Motion control lever

Levers controlling the machine's speed and direction.

Seat belt

Safety restraint system for the operator.

Operator's seat

The seat where the operator sits to control the machine.

ROPS

Roll-Over Protective Structure for operator safety.

Hydraulic lift control pedal

Pedal to control the mower deck lift system.

Cutting height control dial

Dial to adjust the mower deck's cutting height.

Key switch

Ignition switch to start and stop the engine.

Easy Checker (TM)

Indicator system for machine status and warnings.

Hour meter

Meter displaying the total operating hours of the machine.

Fuel gauge

Gauge indicating the amount of fuel in the tank.

Coolant temperature gauge

Gauge indicating the engine coolant temperature.

Throttle lever

Lever to control the engine throttle and speed.

MOWER MOUNTING

MOUNTING THE MOWER DECK

Step-by-step guide for installing the mower deck onto the tractor.

MOWER MOUNTING

ADJUSTING THE MOWER

Procedures for adjusting the mower deck for optimal cutting performance.

DISMOUNTING THE MOWER DECK

Steps to remove the mower deck from the machine.

OPERATING THE ENGINE

STARTING THE ENGINE

Steps and safety precautions for starting the engine.

GET ON AND GET OFF MACHINE SAFELY

Safe practices for mounting and dismounting the machine.

OPERATING THE ENGINE

Key Switch

Explanation of the key switch positions and their functions.

OPERATING THE ENGINE

STOPPING THE ENGINE

Procedures for properly shutting down and stopping the engine.

Engine Stop Lever (Inside the Hood)

Location and operation of the engine stop lever for emergency shutdown.

CHECK DURING OPERATING

Routine checks to perform while operating the machine.

OPERATING THE ENGINE

Fuel Gauge

How to read and use the fuel gauge.

Coolant Temperature Gauge

How to read and interpret the coolant temperature gauge.

COLD WEATHER STARTING

Special procedures for starting the engine in cold weather conditions.

BLOCK HEATER (OPTION)

Information on the optional block heater for cold weather starting.

OPERATING THE ENGINE

WARMING UP

Importance and procedure for warming up the engine before use.

Warm-up and Transmission Oil in the Low Temperature Range

Specific warm-up procedures for low-temperature conditions.

JUMP STARTING

Step-by-step instructions for safely jump-starting a dead battery.

OPERATING THE MACHINE

OPERATING NEW MACHINE

Important procedures for breaking in a new machine for optimal performance and longevity.

Engine Break-in

Guidelines for the initial engine break-in period after 50 hours of operation.

Machine Break-in

Procedures for breaking in the machine's transmission fluid and oil filter.

OPERATING THE MACHINE

OPERATING FOLDABLE ROPS

Instructions for safely raising and lowering the foldable ROPS.

OPERATING THE MACHINE

To Raise the ROPS to Upright Position

Detailed steps for raising the ROPS to its upright and locked position.

Adjustment of Foldable ROPS

How to adjust the free fall tension of the ROPS upper frame.

STARTING

Operator's Seat

Adjusting the operator's seat for comfort and safety.

Seat Belt

Instructions for properly wearing and adjusting the seat belt.

STARTING

Hydraulic Lift Control Pedal

Operation of the hydraulic lift control pedal for raising and lowering the mower deck.

Throttle Lever

How to use the throttle lever to control engine speed.

Parking Brake Pedal

Procedures for releasing the parking brake.

STARTING

Motion Control Lever

Instructions and warnings for using the motion control levers for movement and steering.

STARTING

Re-start on the slopes

Specific procedures for safely restarting the machine on slopes.

STARTING

STOPPING

Step-by-step instructions for safely stopping the machine.

FIXING FRONT AXLE

PARKING

TRANSPORTING

OPERATING THE MOWER

MAKING THE MOST OF YOUR MOWER

Tips for achieving the best mowing results and appearance.

ADJUSTING CUTTING HEIGHT

Steps for setting the correct cutting height for the mower deck.

OPERATING THE MOWER

ANTI-SCALP ROLLER SETTING

How to adjust anti-scalp rollers for proper ground clearance and to prevent deck damage.

OPERATING THE MOWER

PTO Lever

How to engage and disengage the Power Take-Off (PTO) lever.

OPERATING THE MOWER

Starting

Steps for starting the engine and engaging the mower for operation.

TIRES AND WHEELS

TIRES

Details about tire sizes, recommended inflation pressure, and warnings.

Inflation Pressure

Guidance on checking and maintaining correct tire inflation pressure.

WHEELS

Information on wheel bolt torque specifications for re-fitting wheels.

TIRES AND WHEELS

Remove and Install Front Caster Wheels

Step-by-step instructions for removing and installing front caster wheels.

PERIODIC SERVICE

HOW TO OPEN THE HOOD, FRONT COVER & STEP

Instructions for accessing different parts of the machine for maintenance.

PERIODIC SERVICE

HOW TO RAISE THE OPERATOR'S SEAT

Steps for raising and lowering the operator's seat.

PERIODIC SERVICE

HOW TO OPEN THE LEVER GUIDE

Instructions for opening and installing the lever guide.

LIFT-UP POINT

Safe points for lifting the machine using slings or jacks.

DAILY CHECK

While sitting in the operator's seat

Checks to perform while the operator is seated.

Turning the key switch "ON"

Checks related to turning the ignition key to the ON position.

Starting the engine

Checks to perform before and during engine starting.

LUBRICANTS, FUEL AND COOLANT

Fuel

Recommended fuel type and quality for the machine.

Coolant

Recommended coolant type and mixture for the cooling system.

Recovery tank

Specifications for the coolant recovery tank.

Engine crankcase

Recommended engine oil type and viscosity based on temperature.

Transmission case with filter & hose

Recommended fluid for the transmission and rear axle gear case.

Mower gear box

Recommended oil for the mower gear box.

Greasing

Locations and types of grease points for lubrication.

LUBRICANTS, FUEL AND COOLANT

NOTE : Fuel:

Notes regarding fuel specifications and additives.

Engine Oil:

Engine oil classification and viscosity recommendations.

Transmission Oil:

Recommendations for transmission fluid, especially KUBOTA Super UDT-2.

Checking Engine Oil Level

Checking Amount of Fuel and Refueling

Checking Transmission Fluid Level

Checking Coolant Level

Checking and Cleaning Radiator Screen and Hood Screen

Checking Tire Pressure

Inflation Pressure

Details on checking and inflating tires to the recommended pressure.

Lubricating All Grease Fittings

MAINTENANCE

SERVICE INTERVALS

Tables detailing required maintenance tasks at different operating hour intervals.

MAINTENANCE

Replacing Air Cleaner Primary Element and Secondary Element

Procedure for replacing the air cleaner elements.

Checking Fuel Injection Nozzle (Injection Pressure)

Procedure for checking fuel injection nozzle pressure.

Flushing Cooling System and Changing Coolant

Steps for flushing the cooling system and replacing the coolant.

MAINTENANCE

Checking Injection Pump

Procedure for checking the injection pump.

Checking Fuel Lines

Procedure for checking fuel lines for wear and leaks.

Checking Radiator Hose and Clamp

Procedure for checking radiator hoses and clamps.

MAINTENANCE

Replacing Hydraulic Hose

Procedure for replacing hydraulic hoses.

Replacing Fuel Lines

Procedure for replacing fuel lines.

Replacing Engine Breather Hose

Procedure for replacing the engine breather hose.

Replacing Radiator Hose

Procedure for replacing radiator hoses.

Replacing Mower Gear Box Oil-Seal

Procedure for replacing the mower gear box oil seal.

Replacing Intake Air Line

Procedure for replacing the intake air line.

SERVICE AS REQUIRED

Maintenance tasks that should be performed as needed.

SERVICE AS REQUIRED

Replacing Fuses

Procedure for replacing blown fuses.

Bleeding Fuel System

Procedure for removing air from the fuel system.

SERVICE AS REQUIRED

Checking and Replacing Blade

How to check blade sharpness, balance, and replace worn or damaged blades.

Replacing Mower Belt

Procedure for replacing the mower deck belt.

ADJUSTMENT

MOTION CONTROL LEVER

Adjusting the motion control levers for proper operation and alignment.

MOTION CONTROL LEVER

HST NEUTRAL

Procedure for setting the hydrostatic transmission to neutral.

MAXIMUM SPEED (FORWARD)

How to adjust the maximum forward speed setting.

ADJUSTMENT

MOTION CONTROL LEVER OPERATING FORCE

Adjusting the operating force of the motion control levers.

MOTION CONTROL LEVER ALIGNMENT

Ensuring the motion control levers are properly aligned.

MOWER DECK LEVEL

Procedures for leveling the mower deck for an even cut.

MOWER DECK LEVEL

LEVEL MOWER DECK (Side-to-Side)

How to adjust the mower deck for side-to-side levelness.

MOWER DECK LEVEL

LEVEL MOWER DECK (Front-to-Rear)

How to adjust the mower deck for front-to-rear levelness.

GENERAL TORQUE SPECIFICATION

TIGHTENING TORQUE CHART

STORAGE

MACHINE STORAGE

Step-by-step procedures for preparing the machine for long-term storage.

REMOVING THE MACHINE FROM STORAGE

Procedures for preparing the machine for operation after storage.

TROUBLESHOOTING

ENGINE TROUBLESHOOTING

Troubleshooting guide for common engine issues and their solutions.

TROUBLESHOOTING

BATTERY TROUBLESHOOTING

Troubleshooting guide for common battery problems and their solutions.

MACHINE TROUBLESHOOTING

Troubleshooting guide for general machine operation issues.

TROUBLESHOOTING

MOWER TROUBLESHOOTING

Troubleshooting guide for common mower deck and cutting issues.

Related product manuals