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ZD1600 Series
Kubota ZD1600 Series - User Manual
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OPERA
T
OR'S MANUAL
MANUAL
DEL
OPERADOR
1BNGU00001A01
ZD161
1LF
ZD161
1RLF
ZD161
1RL
MODELS
MODELOS
English, Spanish (U.S.A.)
Code No.
Código n°
K3452-7126-1
©
2022 Kubota Corporation
PRINTED IN U.S.A.
IMPRESO EN E.E.U.U.
READ
AND SA
VE THIS MANUAL
LEA
Y
CONSERVE ESTE MANUAL
ZD1611LF·ZD1611RLF·ZD1611RL
BA
. K . 1 - 1 . - .
AK
2
Table of Contents
Main Page
Table of Contents
7
Safe Operation
13
Servicing of Machine
27
Dealer Service
27
Warranty
28
Scrapping the Machine
28
Specifications
29
Specification Table
29
Implement Limitations
31
Instrument Panel and Controls
32
Instrument Panel, Switches and Hand Controls
32
Mower
33
Mower Mounting
34
Mounting the Mower Deck
34
Adjusting the Mower
35
Dismounting the Mower Deck
35
Installing Parts to the Mower
36
Installation of Skid
36
Installation of Gauge Wheel
36
Installation of Bolt (Adjuster)
37
Operating the Engine
38
Exhaust Aftertreatment Devices
38
Diesel Particulate Filter (DPF) Muffler
38
Handling Points
39
Fuel
39
Engine Oil
39
Prohibition of Unnecessary Short-Time Operation
39
Regeneration
39
Dpf Regeneration Process
39
Tips on Diesel Particulate Filter (DPF) Regeneration
40
Avoid Prolonged Idling if Possible
40
Necessary Conditions for "Regeneration
40
Other Notes
40
Operating Procedure for Auto Regeneration Mode
41
PM Warning Level and Required Procedures
43
Operating Procedure for Regeneration Inhibit Mode
47
Operating Procedure for Parked Regeneration
48
Getting on and off the Machine Safely
50
Starting the Engine
50
Key Switch
52
Stopping the Engine
52
Check During Operating
52
Easy Checker
52
Lcd Monitor
53
Fuel Gauge
53
Coolant Temperature Gauge
53
Hour Meter, Tachometer
54
Service Code Display
54
Overheat Alarm
54
Fuel Gauge, Warning Indicator and Fuel Valve
54
Cold Weather Starting
55
Warming up the Engine
55
Warm-Up and Transmission Oil in the Low Temperature Range
55
Jump Starting
55
Operating the Machine
57
Operating a New Machine
57
Changing Lubricating Oil for New Machine
57
Engine Break-In
57
Machine Break-In
57
Operating the Foldable Rops
58
Folding the ROPS
58
Raising the ROPS to the Upright Position
58
Adjusting the Foldable ROPS
59
Starting the Machine
59
Operator's Seat
59
Seat Belt
60
Hydraulic Lift Control Pedal
61
Accelerator Lever
61
Parking Brake Pedal
61
Motion Control Lever
62
Stop Position of the Motion Control Lever
62
Operating Position of the Motion Control Lever
62
Re-Start on Slopes
64
Stopping the Machine
64
Front Axle
64
Fixing the Front Axle
64
Oscillating the Front Axle
65
Parking the Machine
65
Accessory
65
Electric Power Socket
65
Transporting the Machine
66
Transporting the Machine on a Suitable Trailer
66
Transporting the Machine by Driving
67
Optional Equipment
67
Operating the Mower
68
Mowing Tips
68
Adjusting the Cutting Height
68
Cutting Height Reference Chart
70
Operating the Mower
71
PTO Lever
71
Starting the Machine
71
Treatment of Mower Deck Inside Skid
71
Removing Skids
72
Preventing Grass Clippings and Dust from Scattering
72
Rubber Plates Installation
72
Tires and Wheels
74
Tires
74
Inflation Pressure
74
Wheels
74
Removing the Front Caster Wheels
74
Installing the Front Caster Wheels
75
Periodic Service
76
Opening the Hood, Front Cover and Step
76
Hood
76
Front Cover
76
Step
76
Raising and Lowering the Operator's Seat
76
Tilting up the Machine
77
Opening the Lever Guide
78
Lift-Up Point
78
Front Side
79
Rear Side
79
Lubricants, Fuel and Coolant
80
Biodiesel Fuel (BDF)
82
Daily Check
83
Checking the Engine Oil Level
84
Checking the Amount of Fuel and Refueling
84
Checking Water Separator
85
Checking Transmission Oil Level
86
Checking Coolant Level
86
Checking and Cleaning Radiator Screen and Hood Screen
87
Checking and Cleaning Inside of the Hood and Around the Mower Belt to Avoid Fire Hazard
87
Checking and Cleaning DPF Muffler and Its Surroundings
88
Checking the Tire Pressure
88
Inflation Pressure
88
Checking Movable Parts
88
Cleaning Cut Grass in the Bottom Cover
88
Lubricating All Grease Fittings
89
Maintenance
90
Service Intervals
90
Periodic Service Chart Label
92
Every 50 Hours
93
Checking the Engine Start System
93
Checking the OPC System
93
Checking Gear Box Oil Level
94
Greasing
95
Every 100 Hours
96
Cleaning Air Cleaner Primary Element
96
Adjusting Fan Drive Belt Tension
97
Adjusting Parking Brake
98
Checking Brake Spring
98
Check on the Slope
99
Greasing
99
Checking the Battery Condition
99
Non Accessible Maintenance Free Type Batteries
100
Checking the Battery Voltage
100
How to Read Indicator
100
Charging the Battery
100
Storing the Battery
101
Every 150 Hours
101
Changing Gear Box Oil
101
Every 200 Hours
103
Changing Engine Oil
103
Replacing the Engine Oil Filter
103
Replacing Transmission Oil Filter (HST)
103
Adjusting Front Axle Pivot
104
Every 400 Hours
104
Changing Transmission Oil and Rear Axle Gear Case Oil (RH and LH)
104
Replacing Hydraulic Oil Filter
105
Replacing Water Separator Element
106
Replacing Fuel Filter
107
Every 800 Hours
107
Adjusting Engine Valve Clearance
107
Every 1000 Hours or Every 1 Year
107
Replacing Air Cleaner Primary Element and Secondary Element
107
Every 1500 Hours
107
Checking Fuel Injection Nozzle (Injection Pressure)
107
Checking EGR Cooler
107
Every 2000 Hours or Every 2 Years
107
Flushing Cooling System and Changing Coolant
107
Antifreeze
108
Every 3000 Hours
109
Checking Injection Pump
109
Checking Turbo Charger
109
Checking EGR System
109
Checking Supply Pump
109
Every 3000 Hours to 6000 Hours
109
Cleaning DPF Muffler
109
Every 1 Year
110
Checking Exhaust Manifold
110
Checking Fuel Lines
110
Checking Radiator Hose and Clamp
110
Checking Hydraulic Hoses
110
Checking Intake Air Line
111
Checking Engine Breather Hose
111
Checking Mower Gear Box Oil Seal
111
Every 4 Years
111
Replacing Hydraulic Hoses
111
Replacing the Fuel Lines
111
Replacing Engine Breather Hose
111
Replacing Radiator Hose
111
Replacing Mower Gear Box Oil Seal
111
Replacing Intake Air Line
111
Service as Required
112
Replacing Fuses
112
Bleeding Fuel System
113
Checking and Replacing Blades
114
Replacing the Mower Belt
115
Adjustment
117
Motion Control Lever
117
HST Neutral
117
Maximum Speed (Forward)
117
Adjusting the Motion Control Lever Operating Strength
117
Motion Control Lever Alignment
118
Checking the Alignment
118
Aligning the Motion Control Levers
118
Mower Deck Level
118
Anti-Scalp Rollers
118
Leveling the Mower Deck (Side-To-Side)
119
Checking the Level (Side-To-Side)
119
Adjusting the Level (Side-To-Side)
120
Leveling the Mower Deck (Front-To-Rear)
120
Checking Level (Front-To-Rear)
121
Adjusting the Level (Front-To-Rear)
121
General Tightening Torque Specification
123
Storage
124
Storing the Machine
124
Removing the Machine from Storage
124
Troubleshooting
126
Engine Troubleshooting
126
Power Train Trouble Shooting
128
Battery Troubleshooting
129
Machine Troubleshooting
130
Mower Troubleshooting
131
Index
133
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Kubota ZD1600 Series Specifications
General
Brand
Kubota
Model
ZD1600 Series
Category
Lawn Mower
Language
English
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