KUHN VBP 2160 User Manual (English)

Questions and Answers:

R
reginald94Aug 27, 2025
What to do if the KUHN VBP 2160 tailgate lock sensor detects the tailgate is open?
- B
  Brandon GarciaAug 27, 2025
  If the tailgate lock sensor detects the tailgate is open, first ensure that the hydraulic oil pressure at the machine is at least 60 bar (870 psi); increase the pressure if necessary and check the working of the low density kit, replacing it if necessary. If the hook does not close the tailgate, close the gate manually in PIA mode, check for and remove any mechanical blockages, and clean and grease the hook. If the left or right tailgate lock sensor is faulty or adjusted incorrectly, adjust the sensor, check its operation, and replace it if needed.
L
Luke DavidsonAug 26, 2025
Why is the power for the actuators/outputs below the minimum voltage on my KUHN VBP 2160?
- S
  stephanietorresAug 26, 2025
  If the power for the actuators/outputs is below the minimum voltage, it could be due to several reasons. The tractor voltage might be too low, so reduce the electric power consumption at the tractor. There might be bad electrical connections, so check them. The fuse in the machine box or the fuse in the power cable of the ECU could be blown, so disconnect all outputs, replace the fuse, and reconnect them one by one to find the problem. Alternatively, a net actuator/output may have a malfunction or a short circuit, so repair/replace the external electrical consumers connected to the PCB.
J
Jesse RoblesAug 25, 2025
What to do if the net is running when it should not on KUHN VBP 2160?
- R
  Rachel MeyerAug 26, 2025
  If the net is running when it should not, it could be due to several reasons. Ensure the minimum current of the power supply is 25 A. Check for any mechanical obstruction preventing the actuator from retracting and the net cutting frame from releasing; remove any blockages and replace defective parts. Inspect the spring of the cutting frame and replace it if it's loose or broken. Adjust the net rpm or net wrap brake position sensor, check its operation, and replace if necessary. If the net starts running during the normal baling process, check the cutting area and ensure the net comes out 15 cm (6’’) of the net feed plate. Also, verify the net roll is installed correctly according to the sticker on the machine and check the rest position of the net binding actuator.

KUHN VBP 2160 Specifications

General

Brand	KUHN
Model	VBP 2160
Category	Farm Equipment
Language	English

Summary

Dear Owner

Delivery

Check on delivery

Verify machine assembly and check for missing or damaged parts upon receipt.

Identification of the machine

Model identification plate

Location and details of the machine's identification plate for reference.

Optional equipment

List of optional equipment that can be fitted to the machine.

Safety

Description of symbols used in this document

Explains the meaning of symbols used throughout the manual for safety.

Safety instructions

General safety guidelines for operating the machine.

Machine specifications

Main components overview

Visual identification of key machine components with numbered labels.

Technical specifications

Lists detailed technical data for different machine models.

Hitching the machine

Safety

Safety precautions to be taken before hitching the machine.

Hitching

Detailed steps for connecting the machine to the tractor.

Preparation for use

Safety

Essential safety instructions before operating the machine.

Insert the twine

Instructions for inserting twine spools into the twine box.

Net roll installation

Procedure for positioning and installing the net roll.

Instructions for transport

Safety

Critical safety instructions to follow before road transport.

Machine in transport position

Actions to secure the machine for road transport.

Preparations at the field

Safety

Safety rules before starting work in the field.

Set into operating mode

Steps to adjust the machine for field operation.

Bale pressure

Guidelines for setting bale density and pressure.

Operation

Safety

Critical safety rules for machine operation.

Pickup

Information on adjusting and operating the pickup.

Bale diameter

Setting the desired bale diameter via the control terminal.

Binding type selection

Choosing between twine or net binding for the bales.

Film wrapping

Process for wrapping bales with film using the electronic control system.

Manual or automatic mode

Switching between manual and automatic modes for binding operations.

Baling process

Steps involved in the complete baling and wrapping process.

After the first bale

Checks and adjustments after producing the first bale.

Finishing bale production

Steps to follow at the end of a baling job.

Cleaning the bale chamber

Instructions for cleaning the bale chamber, especially before transport.

Menus

Overview and navigation of the terminal menus.

Optional equipment

Dummy knives

Replacing knives with dummy knives for cutting length adjustment.

Gear kit pre-stretcher

Available gear ratios for pre-stretchers.

Small bale kit

Kit for wrapping bales with smaller diameters.

Cleaning and care

Observe safety instructions

General safety rules to be followed during cleaning.

Securing the machine

Steps to secure the machine before cleaning operations.

Maintenance

Safety

Safety instructions to be followed during maintenance and repair.

Searching for hydraulic oil leaks

Procedures for safely checking for hydraulic oil leaks.

Protection measures

Measures to protect against hazards related to oils and lubricants.

Maintenance table

General

Maintenance schedule for general machine checks and cleaning.

PTO drive shaft

Check protective parts

Inspecting PTO drive shaft protective parts for wear and damage.

Bolted connections

Schedule for tightening all bolted connections.

Hydraulics

Hydraulic oil under pressure.

Warnings about high hydraulic oil pressure during maintenance.

Hydraulic hoses

Checking hydraulic hoses for damage and leaks.

Pick-up/rotor equipment

Pickup, overload coupling, OptiCut and rotor

Information on pickup, overload coupling, OptiCut, and rotor components.

OptiCut cutting system

Knives

Procedures for checking, sharpening, and replacing knives.

Bale chamber

Scrapers

Procedure for measuring and adjusting chopping roller distance.

Tailgate

Lubrication schedule for tailgate locking pins.

Belt replacement

- Fully open the tailgate in the PIA-mode

Steps to open tailgate in PIA mode for belt replacement.

- Install new belt(s) paying attention to the direction of running when visible.

Installing new belts considering the direction of running.

Twine binder

Knife arm

Describes the movement of the knife arm for cutting twine.

Twine knife

Safety checks and procedure for replacing a dull twine knife.

Net binder

Net roll

Schedule for checking net roll pre-tension and procedures for removal.

Net brake

Schedule for checking net brake tension and adjustment.

Stretch rollers

Adjusting the clamping force and brake of the stretch rollers.

Lubrication systems

Automatic chain lubrication system [+]

Information on the automatic chain lubrication system's oil level and pump adjustment.

Gearbox

Check the gearbox oil level

Schedule for checking and refilling the gearbox oil level.

Troubleshooting guide

Safety

Safety precautions before attempting troubleshooting.

Malfunction messages

Procedure to follow upon receiving a malfunction message.

Baler error codes

Troubleshooting for various baler error codes (E1, E2, E3, etc.).

Limited warranty

These conditions are subject to the following exceptions

Lists parts and conditions not covered by the limited warranty.

The customer will be responsible for and bear the costs of

Outlines customer responsibilities for maintenance and travel costs.

Appendix

Torque value

Table of torque values for metric threads with standard and fine pitch.

Electronic control: Terminal

Overview of VT50 and CC-ISOBUS terminal interfaces, connections, and buttons.

Local settings

Setting country, language, units, and date format on the terminal.

Info and diagnose

Accessing terminal status, software versions, and troubleshooting information.

Related product manuals

KUHN VBP 2160 User Manual

Table of Contents

Questions and Answers:

KUHN VBP 2160 Specifications

Summary

Dear Owner

Delivery

Check on delivery

Identification of the machine

Model identification plate

Optional equipment

Safety

Description of symbols used in this document

Safety instructions

Machine specifications

Main components overview

Technical specifications

Hitching the machine

Safety

Hitching

Preparation for use

Safety

Insert the twine

Net roll installation

Instructions for transport

Safety

Machine in transport position

Preparations at the field

Safety

Set into operating mode

Bale pressure

Operation

Safety

Pickup

Bale diameter

Binding type selection

Film wrapping

Manual or automatic mode

Baling process

After the first bale

Finishing bale production

Cleaning the bale chamber

Menus

Optional equipment

Dummy knives

Gear kit pre-stretcher

Small bale kit

Cleaning and care

Observe safety instructions

Securing the machine

Maintenance

Safety

Searching for hydraulic oil leaks

Protection measures

Maintenance table

General

PTO drive shaft

Check protective parts

Bolted connections

Hydraulics

Hydraulic oil under pressure.

Hydraulic hoses

Pick-up/rotor equipment

Pickup, overload coupling, OptiCut and rotor

OptiCut cutting system

Knives

Bale chamber

Scrapers

Tailgate

Belt replacement

- Fully open the tailgate in the PIA-mode

- Install new belt(s) paying attention to the direction of running when visible.

Twine binder

Knife arm

Twine knife

Net binder

Net roll

Net brake

Stretch rollers

Lubrication systems