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Kuka Sunrise Cabinet Med User Manual

Kuka Sunrise Cabinet Med
114 pages
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Controller
KUKA Sunrise Cabinet Med
Instructions for Use
Issued: 26.11.2021
GA KUKA Sunrise Cabinet Med V5
KUKA Deutschland GmbH

Table of Contents

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Kuka Sunrise Cabinet Med Specifications

General IconGeneral
BrandKuka
ModelSunrise Cabinet Med
CategoryController
LanguageEnglish

Summary

Introduction to KUKA Sunrise Cabinet Med

LBR Med Documentation Overview

Details the various documentation parts included for the LBR Med system.

Target Audience and Required Skills

Identifies the intended users and essential knowledge for handling the LBR Med.

Representation of Warnings and Notes

Explains the symbols and methods used for safety warnings and notices.

Product Description of KUKA Sunrise Cabinet Med

Overview of the Robot System

Provides a general overview of the robot system's components and assemblies.

KUKA Sunrise Cabinet Med Components

Details the components that make up the KUKA Sunrise Cabinet Med controller.

Control PC and Cabinet Control Unit

Describes the Control PC and the Cabinet Control Unit, Small Robot functions.

Interface Descriptions

Details the various interfaces and connection panels on the robot controller.

Cooling and Intended Use

Explains the cooling system and the intended application of the robot controller.

Safety Information and Guidelines

General Safety Information and Disclaimer

Covers general safety, disclaimers, test certificates, and conformity declarations.

Groups of Persons

Defines the roles and responsibilities of system integrators, users, and personnel.

Workspace and Safety Zones

Defines workspace, danger zone, and safety zone requirements for safe operation.

Triggers for Safety-Oriented Stop Reactions

Details the triggers that initiate safety-oriented stop reactions in the system.

Safety Functions Overview

Categorizes safety functions into safety-oriented and non-safety-oriented types.

Safety Measures and Procedures

Covers general safety measures, IT security, transportation, start-up, and maintenance safety.

Risk Management

Addresses risk management aspects for the robot system integration and operation.

Technical Data and Specifications

Basic and Environmental Data

Provides basic cabinet data, color, weight, sound level, and environmental conditions.

Power Supply and Connection Specifications

Details power supply requirements, fusing, and equipotential bonding.

Dimensions and Physical Specifications

Provides dimensions for the robot controller and related accessories.

Plates and Labels Information

Describes the plates and labels attached to the robot controller and their importance.

Planning for System Integration

Planning Overview

Overview of important planning specifications based on application and robot type.

Electromagnetic Compatibility (EMC)

Guidelines for ensuring electromagnetic compatibility for the robot system.

Installation and Connection Conditions

Specifies conditions for installing the robot controller and connecting components.

Interfaces and Pin Allocation

Details interface types, connector pin allocations, and their functions.

Interface X11 Details

Provides detailed information on Interface X11, including contact diagrams and safety interface.

Transportation Procedures

Transportation by Trolley

Procedures and preconditions for transporting the robot controller using a trolley.

Transportation Without Trolley

Procedures and preconditions for transporting the robot controller using carrying handles.

Start-up and Recommissioning Process

Robot and Electrical Equipment Steps

Overview of steps for robot inspection and electrical equipment setup.

Connecting Cables and smartPAD

Instructions for connecting cables, plugging in the smartPAD, and PE bonding.

Power Supply Connection and Controller Activation

Guides for connecting power supply and switching on the robot controller.

Operating the KUKA Sunrise Cabinet Med

KUKA smartPAD Teach Pendant

Description of the smartPAD, its use, misuse, and front view.

smartPAD Views and Disconnection

Details rear view of smartPAD, smartPAD-2, and procedures for disconnecting/connecting.

smartPAD-2 Specific Information

Information specific to the smartPAD-2, including firmware updates and compatibility.

Maintenance Procedures

Maintenance Schedule and Symbols

Outlines maintenance intervals, symbols, preconditions, and notices.

Checking CCU_SR Relay Outputs

Procedure for checking the functionality of CCU_SR relay outputs.

Cleaning the Robot Controller

Provides steps and safety precautions for cleaning the robot controller.

Repair and Component Exchange

Repair Procedures and Spare Parts

Guidelines for performing repairs and procuring genuine spare parts.

Component Exchange Procedures

Instructions for exchanging motherboard battery, hard drive, batteries, and fans.

Installation of KUKA Sunrise.OS Med

References instructions for installing the KUKA Sunrise.OS Med software.

Troubleshooting Guide

CCU_SR LED Display and Troubleshooting

Explains LED indicators on the CCU_SR and their corresponding remedies.

Fuse Information for Cabinet Control Unit

Details fuses on the Cabinet Control Unit, Small Robot, including their arrangement.

Power Supply and DC/DC Converter Fuses

Information on power supply connection fuses and DC/DC converter fuses.

Decommissioning, Storage, and Disposal

Decommissioning Procedures

Steps required for safely removing the robot controller from the system.

Storage Guidelines

Recommendations for proper storage of the robot controller to prevent damage.

Disposal Information

Guidelines for proper disposal of the robot controller and its materials.

Appendix: Applied Standards

Applied Standards and Directives

Lists applicable standards and directives relevant to the product.

KUKA Service and Support

Requesting Technical Support

Information required for processing a support request effectively.

KUKA Customer Support Contact

Provides contact information for local KUKA subsidiaries and customer support.

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