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Kuka KR C2 edition05 User Manual

Kuka KR C2 edition05
157 pages
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V3.3 11.07.200
Issued: 11.07.2007 Version: 3.3
KUKA Robot Group
Controller
KR C2 edition05
Operating Instructions
Industrial automation
Elincom
Group
European
Union:www.hmi4u.com
Russia: www.elinc.ru

Table of Contents

Questions and Answers:

Kuka KR C2 edition05 Specifications

General IconGeneral
BrandKuka
ModelKR C2 edition05
CategoryController
LanguageEnglish

Summary

KUKA Robot Controller Product Description

Description of the Control PC

Explains the functions and components of the control PC within the robot controller.

Control PC Interfaces

Details the various interfaces and slots available on the control PC.

KUKA Control Panel (KCP) Description

Introduces the KCP as the teach pendant for robot operation and programming.

KCP Front View and Controls

Identifies and explains the function of buttons and controls on the KCP's front panel.

Electronic Safety Circuit (ESC) Safety Logic

Explains the dual-channel ESC safety system and its monitored inputs.

ESC Node Overview and Functionality

Details ESC nodes, their signals (inputs/outputs), and the function of enabling switches.

Power Supply Unit KPS 600 Details

Explains the KPS 600's function, internal components, and communication via drive bus.

Power Supply Connection via X1/XS1

Details the X1 Harting connector and optional XS1 CEE connector for mains connection.

Technical Data of the KUKA Robot Controller

Basic Technical Data and Specifications

Summarizes key data like cabinet type, number of axes, weight, and protection classification.

Power Supply Connection Requirements

Details rated supply voltage, tolerance, mains frequency, and fusing.

Robot Controller Dimensions

Illustrates the controller's dimensions in mm with side, front, and top views.

Minimum Clearances for Robot Controller

Shows required clearances around the robot controller for ventilation and access.

Safety Guidelines for KUKA Robot Systems

System Planning and Safety Compliance

Covers EC conformity, installation site requirements, and external safeguards like E-STOP.

Workspace, Safety Zone, and Danger Zone Definitions

Defines workspaces, safety zones, and danger zones, emphasizing safeguarding.

Description of Safety-Oriented Circuits

Categorizes safety circuits according to EN 954-1 and outlines stop reactions.

Overview of Safety Features by Operating Mode

Table showing active safety features (Operator safety, E-STOP, Enabling switch) across different modes.

ESC Safety Logic and Operator Safety Input

Explains ESC logic and the operator safety input for interlocking fixed guards.

EMERGENCY STOP Button Functionality

Describes the location and operation of the EMERGENCY STOP button on the KCP.

KCP Enabling Switches Operation

Explains the function of the 3-position enabling switches on the KCP for movement control.

KUKA.SafeRobot Option Features

Details the KUKA.SafeRobot option for enhanced safety monitoring and diagnostics.

Personnel Responsibilities (User, Integrator, Operator)

Defines responsibilities for users, system integrators, and operators regarding robot safety.

General Safety Measures and Fault Handling

Outlines general safety practices, KCP handling, and procedures for dealing with system faults.

Transportation and Start-up Safety Procedures

Covers safe transportation of robot and controller, and critical checks during start-up.

Programming and Automatic Mode Safety

Details safety measures required during programming and automatic operation modes.

Planning the Robot System Installation

Electromagnetic Compatibility (EMC) Requirements

Specifies guidelines for shielded cables and proper connection of cable shields.

Installation Conditions and Dimensions

Details the physical dimensions and minimum clearance requirements for installation.

Connection Conditions and Power Supply

Covers mains voltage, tolerances, frequency, and power input specifications.

Power Supply Connection Methods

Explains connections via X1 Harting connector and optional XS1 CEE connector.

EMERGENCY STOP Circuit and Safeguard Wiring

Illustrates examples of connecting EMERGENCY STOP circuits and safeguards to periphery.

Interface X11 Wiring Considerations

Provides wiring guidelines for interface X11, emphasizing system and safety concepts.

PE Equipotential Bonding Procedure

Details the requirement for a 16 mm² cable for equipotential bonding between robot and controller.

Robot Controller Transportation Procedures

Transportation Using Lifting Tackle

Provides preconditions and procedures for safely transporting the control cabinet using lifting tackle.

Robot Controller Start-up Procedures

Installing the Robot Controller

Details the procedure for installing the robot controller, including checks.

Connecting Cables to the Robot System

Explains the connection of motor, control, and peripheral cables.

Connecting PE Equipotential Bonding

Outlines the process for establishing equipotential bonding and performing ground checks.

Connecting the Robot Controller to Power Supply

Guides the connection of the robot controller to the mains power via X1 or XS1.

Connecting EMERGENCY STOP and Safeguard

Details the connection of the EMERGENCY STOP circuit and safeguard to interface X11.

Switching On the Robot Controller

Outlines preconditions and the procedure for safely switching on the robot controller.

Robot Controller Operation Procedures

Uncoupling the KCP from the Controller

Provides a step-by-step procedure for safely uncoupling the KCP from the robot controller.

Coupling the KCP to the Controller

Details the preconditions and procedure for coupling the KCP back to the robot controller.

Maintenance Procedures for KUKA Robot Controller

Robot Controller Maintenance Schedule

Presents a table detailing activities, time required, and maintenance intervals for controller components.

Repair Procedures for KUKA Robot Controller Components

Troubleshooting KUKA Robot Controller Issues

PC Fault Profiles and Remedies

Lists common PC issues (boot failure, dark display) and their corresponding remedies.

MFC3 Error Messages and Causes

Details error messages related to MFC3, their causes, and troubleshooting steps.

KCP Error Messages and Troubleshooting

Lists KCP errors, their causes, and recommended remedies.

KPS 600 Fuses, Messages, and Error Displays

Explains KPS 600 LEDs, fuses, and error messages for troubleshooting.

KCP Coupler LED Display and Troubleshooting

Explains KCP coupler LEDs and provides troubleshooting steps for common faults.

KPS600 Error Messages and Descriptions

Lists KPS600 error messages, their meanings, and causes.

KSD Error Messages and Descriptions

Lists KSD error messages and their corresponding meanings and causes.

Troubleshooting ESC Error Messages

Provides troubleshooting steps for common ESC error messages like byte timeout and CRC errors.

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