What to do if Kuka Controller drives cannot be switched on?
If the drives cannot be switched on, it could be due to a defective connecting cable. Try exchanging the KCP with the connecting cable. It's also possible that the enabling switch is jammed, or the KCP is defective, in which case you should replace the KCP. Additionally, the CI3 board could be defective and need to be exchanged.
What to do if Kuka Controller cannot access floppy disk drive (FDD)?
If you cannot access the floppy disk drive (FDD), the BIOS settings might be incorrect. Load the KUKA default settings. Also, check if the data cable and power supply cable are incorrectly connected, and connect them correctly. If the issue persists, the FDD or the motherboard might be defective, requiring you to exchange the FDD or the PC.
What to do if Kuka Controller PC does not boot and display is dark?
If the PC does not boot and the display is dark, it could be due to a defective power supply. Try disconnecting devices one by one from the power supply unit, then switch on the PC and measure the output voltages at the power supply unit. The issue might also be due to a short circuit on the motherboard or a connected device.
What to do if Kuka Controller KUKA.HMI does not boot and is aborted with a General Protection fault?
If KUKA.HMI does not boot and is aborted with a General Protection fault, it may be due to defective files in the software installation. Try reinstalling the control software. Also, check the settings in CMOS setup and ensure they are correct. Finally, defective memory modules can cause this issue, so try exchanging the memory modules.
What to do if Kuka KR C2 edition05 hangs when loading software components?
If the controller hangs when loading software components, it might be because the MFC3 is not correctly connected; connect the MFC3 correctly. The MFC3 might also be defective, so exchange the MFC3. If you're using an additional PC card, remove it and try running the controller again. If it works, exchange the PC card. Finally, the motherboard itself could be defective, requiring you to exchange the PC.
What to do if Kuka KR C2 edition05 gives BIOS error message "MEMORY TEST FAILED"?
If you receive the BIOS error message "MEMORY TEST FAILED", it indicates that the memory module is defective. You should exchange the memory module.
How to fix Kuka Controller BIOS error message "CMOS Checksum Error"?
If you see the BIOS error message "CMOS Checksum Error", it could be due to undervoltage in the lithium battery on the motherboard, so try exchanging the lithium battery. It could also indicate that the CMOS memory on the motherboard is defective, requiring you to exchange the PC.
What to do if Kuka KR C2 edition05 CD-ROM drive cannot be read?
If the CD-ROM drive cannot be read, it may be because the BIOS fails to detect the CD-ROM drive. Try loading the KUKA default settings. Also, check if the IDE cable is incorrectly connected and connect it correctly. If the issue persists, the CD-ROM drive or CD-ROM itself may be defective. Try exchanging the CD-ROM drive or inserting the CD-ROM correctly (label upwards!).
What to do if Kuka Controller system crashes when booting and no keyboard input is possible?
If the system crashes when booting and no keyboard input is possible, the motherboard may be defective. In this case, exchange the PC.
What to do if Kuka Controller Windows operating system crashes with a blue screen?
If the Windows operating system crashes with an exceptional error (blue screen), it could be due to a defective memory module, in which case you should exchange the memory module. It could also be due to defective or lost sectors, so try reinstalling the software.
General| Brand | Kuka |
|---|---|
| Model | KR C2 edition05 |
| Category | Controller |
| Language | English |
Explains the functions and components of the control PC within the robot controller.
Details the various interfaces and slots available on the control PC.
Introduces the KCP as the teach pendant for robot operation and programming.
Identifies and explains the function of buttons and controls on the KCP's front panel.
Explains the dual-channel ESC safety system and its monitored inputs.
Details ESC nodes, their signals (inputs/outputs), and the function of enabling switches.
Explains the KPS 600's function, internal components, and communication via drive bus.
Details the X1 Harting connector and optional XS1 CEE connector for mains connection.
Summarizes key data like cabinet type, number of axes, weight, and protection classification.
Details rated supply voltage, tolerance, mains frequency, and fusing.
Illustrates the controller's dimensions in mm with side, front, and top views.
Shows required clearances around the robot controller for ventilation and access.
Covers EC conformity, installation site requirements, and external safeguards like E-STOP.
Defines workspaces, safety zones, and danger zones, emphasizing safeguarding.
Categorizes safety circuits according to EN 954-1 and outlines stop reactions.
Table showing active safety features (Operator safety, E-STOP, Enabling switch) across different modes.
Explains ESC logic and the operator safety input for interlocking fixed guards.
Describes the location and operation of the EMERGENCY STOP button on the KCP.
Explains the function of the 3-position enabling switches on the KCP for movement control.
Details the KUKA.SafeRobot option for enhanced safety monitoring and diagnostics.
Defines responsibilities for users, system integrators, and operators regarding robot safety.
Outlines general safety practices, KCP handling, and procedures for dealing with system faults.
Covers safe transportation of robot and controller, and critical checks during start-up.
Details safety measures required during programming and automatic operation modes.
Specifies guidelines for shielded cables and proper connection of cable shields.
Details the physical dimensions and minimum clearance requirements for installation.
Covers mains voltage, tolerances, frequency, and power input specifications.
Explains connections via X1 Harting connector and optional XS1 CEE connector.
Illustrates examples of connecting EMERGENCY STOP circuits and safeguards to periphery.
Provides wiring guidelines for interface X11, emphasizing system and safety concepts.
Details the requirement for a 16 mm² cable for equipotential bonding between robot and controller.
Provides preconditions and procedures for safely transporting the control cabinet using lifting tackle.
Details the procedure for installing the robot controller, including checks.
Explains the connection of motor, control, and peripheral cables.
Outlines the process for establishing equipotential bonding and performing ground checks.
Guides the connection of the robot controller to the mains power via X1 or XS1.
Details the connection of the EMERGENCY STOP circuit and safeguard to interface X11.
Outlines preconditions and the procedure for safely switching on the robot controller.
Provides a step-by-step procedure for safely uncoupling the KCP from the robot controller.
Details the preconditions and procedure for coupling the KCP back to the robot controller.
Presents a table detailing activities, time required, and maintenance intervals for controller components.
Lists common PC issues (boot failure, dark display) and their corresponding remedies.
Details error messages related to MFC3, their causes, and troubleshooting steps.
Lists KCP errors, their causes, and recommended remedies.
Explains KPS 600 LEDs, fuses, and error messages for troubleshooting.
Explains KCP coupler LEDs and provides troubleshooting steps for common faults.
Lists KPS600 error messages, their meanings, and causes.
Lists KSD error messages and their corresponding meanings and causes.
Provides troubleshooting steps for common ESC error messages like byte timeout and CRC errors.
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