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General| Engine Type | Single-cylinder, 4-stroke |
|---|---|
| Displacement | 49.5 cc |
| Fuel System | Carburetor |
| Brakes (Front) | Disc |
| Brakes (Rear) | Drum |
| Front Suspension | Telescopic Fork |
| Front Tire | 120/70-12 |
| Rear Tire | 130/70-12 |
| Starter | Electric & Kick |
| Transmission | CVT |
| Engine | 4-Stroke |
Location of engine and frame serial numbers.
Technical specifications of the motorcycle.
Important safety and service guidelines.
Specified torque values for fasteners.
List of specialized tools required for service.
Diagram showing lubrication points on the motorcycle.
Visual guide for routing cables and harnesses.
Electrical wiring schematic for the motorcycle.
Common problems and their solutions for engine starting.
General safety and specification details.
Periodic maintenance schedule based on mileage.
Procedures for checking and servicing the fuel line and filter.
Checking and adjusting throttle grip free play.
Checking choke lever operation.
Procedures for replacing and cleaning the air cleaner element.
Inspection, cleaning, and gap measurement of the spark plug.
Inspecting and adjusting valve clearance.
Adjusting the idle speed of the carburetor.
Checking and verifying ignition timing.
Measuring cylinder compression pressure.
Checking and changing engine oil level and capacity.
Checking and adjusting drive chain slack.
Inspecting front brake linings for wear.
Measuring rear brake pedal free play.
Adjusting clutch operation.
Checking brake fluid level.
Inspecting front and rear suspension components.
Checking chassis nuts and bolts for looseness.
Checking tires for damage and tire pressure.
Checking control cables and handlebar rotation.
General instructions and specifications for lubrication.
Troubleshooting common lubrication issues.
Procedures for checking oil level, changing oil, and filter.
Removal, disassembly, and inspection of oil pump and rotor.
General safety and specifications for the fuel system.
Common fuel system problems and solutions.
Steps to remove the air cleaner case and element.
Disassembling the throttle valve and its components.
Reassembling and installing the throttle valve.
Procedures for removing the carburetor from the engine.
General instructions, oil capacity, and torque values.
Step-by-step guide for removing the engine.
Step-by-step guide for installing the engine.
Exploded view of cylinder head and valve components.
General instructions, specifications, and torque values.
Diagnosing cylinder head and valve issues.
Procedures for removing the cylinder head.
Disassembling the cylinder head components.
Reassembling the cylinder head and valves.
Installing the cylinder head back onto the engine.
Exploded view of cylinder and piston parts.
General instructions and specifications for cylinder/piston.
Diagnosing cylinder and piston related problems.
Steps to remove the cylinder from the engine.
Procedures for removing the piston from the cylinder.
Installing the piston and rings into the cylinder.
Installing the cylinder onto the engine.
General instructions, specifications, and torque values.
Diagnosing issues with starting system and engine noise.
Step-by-step guide for removing the alternator.
Procedures for removing the starter clutch.
Removal and inspection of the cam chain tensioner.
Inspecting the tensioner spring and push rod.
Installing the starter clutch assembly.
General instructions and specifications for clutch/gear shift.
Diagnosing clutch and gear shift problems.
Removing the right crankcase cover.
Removing and inspecting the clutch lifter.
Removing the centrifugal and manual clutch assemblies.
Disassembling the manual clutch components.
Inspecting clutch gear dimensions.
Measuring clutch spring dimensions.
Measuring clutch friction disk thickness.
Installing clutch assemblies.
Procedures for the gear shift mechanism.
Installing the right crankcase cover.
General instructions and specifications.
Diagnosing noise and shifting issues.
Steps for removing the crankcase halves.
Removing the crankshaft and kick starter spindle.
Measuring crankshaft clearances and runout.
Disassembling the kick starter mechanism.
Removing transmission components.
Inspecting transmission gears and shafts.
Inspecting transmission forks and drum.
Checking transmission bearings for wear.
Assembling transmission components.
Replacing crankcase bearings.
Procedures for the left crankcase.
Procedures for the right crankcase.
Installing the crankcase halves.
General instructions, specifications, and torque values.
Diagnosing steering and suspension issues.
Removal and installation of the handlebar.
Removal, inspection, and disassembly of the front wheel.
Removal, disassembly, and inspection of front shock absorbers.
Removal, inspection, and replacement of steering stem components.
General instructions, specifications, and torque values.
Diagnosing wheel, brake, and suspension problems.
Removal, inspection, and disassembly of the rear wheel.
Removal and inspection of the rear brake components.
Removal and installation of rear shock absorbers.
Removal and installation of the rear fork.
General instructions, specifications, and torque values.
Diagnosing hydraulic brake issues.
Procedures for changing brake fluid and bleeding the system.
Replacement of brake pads.
Removal, disassembly, and inspection of the master cylinder.
Removal, disassembly, and inspection of the brake caliper.
General instructions and torque values for frame covers.
Procedures for removing and installing various frame covers.
Removing handlebar front and rear covers.
Removing the met-in box and battery cover.
Removing center and side molding covers.
Removing the rear fender assembly.
Removing front center and leg shield covers.
Removing front fender sections.
Removing the exhaust muffler.
General instructions, specifications, and testing instruments.
Diagnosing ignition system problems.
Continuity test for the ignition coil.
Inspection and resistance testing of the CDI unit.
Resistance testing of exciter and pulser coils.
General instructions, specifications, and torque values.
Diagnosing charging system issues.
Battery removal, voltage inspection, and charging procedures.
Testing charging system performance.
Measuring AC generator resistance.
Removing and testing the regulator/rectifier.
General instructions and specifications for the starting system.
Diagnosing starter motor and engine starting issues.
Steps for removing the starter motor.
Inspecting commutator bars, bearings, and brushes.
Testing the starter relay for continuity.
General instructions and specifications for electrical components.
Diagnosing lighting and instrument issues.
Removing and installing the headlight unit.
Replacing instrument panel bulbs.
Removing the speedometer assembly.
Removing and replacing turn signal bulbs.
Removing and replacing stop/tail light bulbs.
Removing and inspecting the ignition switch.
Checking continuity of the starter button.
Checking continuity of the horn button.
Testing the horn functionality.
Checking continuity of handlebar switches.
Checking continuity of the dimmer switch.
Inspecting and installing the fuel unit.
