Lennox Country Winslow PI40 User Manual

INSTALLATION AND OPERATION MANUAL
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Pellet Insert
Model Winslow™ (PI40)
Pellet-Fired
Fireplace Insert
P/N 775,229M, Rev. B, 08/2008
US
Portland
A French manual is available upon request. Order P/N 775,229CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce
775,229CF.
These appliances must be properly installed and operated in order to prevent the possibility
of a house re. Please read this entire manual before installation and use of this pellet
fuel-burning room heater. Failure to follow these instructions could result in property
damage, bodily injury or even death. Contact your local building or re ofcials
to obtain a permit and information on any installation requirements and
inspection requirements in your area.
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be
hot during operation and will retain heat for a while after shutting off
the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• Lennox™ pellet-burning appliances are designed for use as a supple-
mental heater. They are not intended for continuous use as a primary
heat source.
Report No. 050-S-14b-2

Lennox Country Winslow PI40 Specifications

General

Brand	Lennox
Model	Country Winslow PI40
Category	Indoor Fireplace
Language	English

Summary

Important Safety Warnings

Planning Your Installation

Questions for Local Building Officials

Discusses essential questions for local authorities before installation, covering codes, permits, and restrictions.

Electrical & Safety Considerations

Covers surge protector recommendations, smoke detector placement, and electrical grounding instructions.

Selecting an Installation Location

Provides guidance on choosing the best location based on heat dispersal, aesthetics, and practical considerations.

Features and Specifications

Installation & Venting Specifications

Details available installation options and requirements for venting the appliance.

Heating & Fuel Specifications

Covers heating performance metrics and approved fuel types/quality including wood pellets and corn.

Operational & Ignition Features

Explains thermostat control, manual operation, and the electric self-ignitor for lighting.

Compliance & Appearance Options

Lists safety certifications and available aesthetic customization options like door trims and surrounds.

Insert Dimensions and Fireplace Sizing

Insert Dimensions Overview

Provides detailed front, side, and top view dimensions of the fireplace insert.

Minimum Fireplace Size Requirements

Specifies the minimum fireplace dimensions required for installation with different surround sizes.

Clearances and Hearth Protection

Safe Installation Clearances

Details minimum clearances from the appliance to combustible materials and vent installation requirements.

Floor Protection Requirements

Specifies non-combustible material needed for floor protection around the insert.

Zero Clearance & Heat Kit Installation

Information on installing specific kits approved for clearances and heating requirements.

Installation Guide

Initial Setup & Venting

Covers control board installation, venting requirements, and forbidden vent modifications.

Vent Termination Clearances

Details required clearances for vent termination points on a building to ensure safety.

Leveling and Surrounds

Instructions for leveling the insert and installing decorative surround panels and trim.

Special Installations

Guidelines for mobile home installations and using specific surround kits for narrower fireplaces.

Ancillary Components Installation

Covers outside air duct connection, thermostat installation, and door trim fitting.

Door and Grill Installation

Door Grill Installation

Step-by-step instructions for installing the front door grill assembly.

Interior Panel Installation

Brick Panel Installation

Instructions for removing the front door and installing the decorative brick panel.

Log Set Installation

Log Set Assembly

Steps for bending support brackets and positioning ceramic logs for realistic display.

Operation and Control

Control Board and Lighting Sequence

Explains control board functions, indicator lights, and the start-up lighting sequence.

Manual & Thermostat Operation

How to operate the insert manually via the heat selector or using a thermostat.

Shutdown & Fuel Handling

Procedures for shutting down the unit, power outages, and approved fuel types.

Blower and Sound Characteristics

Details convection blower operation, paint curing, and normal operating sounds.

Cleaning and Maintenance

Burn Pot & Glass Cleaning

Procedures for cleaning the burn pot, scraping ash, and cleaning the glass door.

Heat Exchanger & Flue Passages

Instructions for cleaning heat exchanger tubes and flue gas passageways.

Blower & Vent Pipe Cleaning

Steps for cleaning combustion/convection blowers and removing soot/flyash from vent pipes.

Firebox Ash & Switch Maintenance

Covers firebox ash removal, disposal, and cleaning the proof of fire switch.

Door Access and Removal

Front Door Removal Procedure

Step-by-step guide to safely remove and reinstall the front door for servicing.

Side Door Removal Procedure

Instructions for removing and reinstalling the side doors for access.

Component Information

Igniter & Vacuum Switch Functions

Explains the igniter's role and the vacuum switch's function in safety shutdowns.

Auger Motor & Safety Switches

Details the auger motor and the over-temperature, proof-of-fire, and convection blower switches.

Draft Adjustment and Wiring

Draft Adjuster Operation

How to adjust the draft to regulate combustion air flow for optimal burning.

Wiring Diagram Overview

Visual representation of the electrical connections and components within the insert.

Troubleshooting Guide

Diagnostic Codes and Ignition Issues

Interprets diagnostic codes and lists causes/solutions for ignition failures.

Power, Vacuum & Proof of Fire Issues

Troubleshoots problems related to no power, vacuum switch shutdowns, and proof of fire switch faults.

Additional Troubleshooting & Parts

Over Temperature & Sooty Flames

Addresses over-temperature shutdowns and issues causing sooty flames or black glass.

Pellet Feeding Problems

Lists potential causes and solutions for the auger motor not feeding pellets.

Replacement Parts List

Provides a comprehensive list of available replacement parts with catalog numbers.

Accessories

Surround & Heat Kits

Lists various surround panel kits and pellet heat kits for customization and functionality.

Trim, Grill & Common Accessories

Details door trims, grill finishes, log sets, diagnostic tools, and thermostats.

Heat Kit Installation

Pellet Insert ZC Kit Assembly

ZC Framing Dimensions (Combustible)

ZC Framing Dimensions (Non-Combustible)

Warranty and Support

Product Warranty & Reference

Details the limited warranty coverage and guides on recording product information.

Obtaining Replacement Parts

Information on ordering replacement parts through dealers and required details.