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Lennox LGH150H User Manual

Lennox LGH150H
48 pages
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©2020
WARNING
Improper installation, adjustment, alteration, ser
vice or maintenance can cause property damage,
personal injury or loss of life. Installation and ser
vice must be performed by a licensed professional
HVAC installer or equivalent, service agency, or the
gas supplier
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal in
jury. Take care while handling this equipment and
wear gloves and protective clothing.
Table Of Contents
Dimensions Page 2.................................
Parts Arrangements Page 4.........................
Shipping and Packing List Page 5....................
General Page 5....................................
Safety Page 5.....................................
Unit Support Page 6................................
Duct Connection Page 7............................
Rigging Unit For Lifting Page 7.......................
Condensate Drains Page 7..........................
Gas Piping Page 9.................................
Pressure Test Gas Piping Page 10.....................
High Altitude Derate Page 11.........................
Electrical Connections Page 11.......................
Blower Operation and Adjustments Page 14............
INSTALLATION
INSTRUCTIONS
LGH092H, LCH092H
LGH094U, LCH094U
LGH102H, LCH102H
LGH120H, LCH120H
LGH122U, LCH122U
LGH150H, LCH150H
LGH152U, LCH152U
(7.5 Ton)
(7.5 Ton)
(8.5 Ton)
(10 Ton)
(10 Ton)
(12.5 Ton
(12.5 Ton
PACKAGED UNITS
507245-08
5/2020
Supersedes 4/2020
Cooling Start-Up Page 22............................
Gas Heat Start-Up Page 32...........................
Heating Operation and Adjustments Page 33............
Electric Heat Start-Up Page 33........................
Supply Air Inverter Start-Up Page 34...................
Supply Air Inverter and Direct Drive Operation Page 36...
Direct Drive Start-Up Page 36.........................
Hot Gas Reheat Operation and Start-Up Page 38........
Service Page 39....................................
Unit Controller Parameter Settings Page 42.............
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
LGH SHOWN
3
3
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Lennox LGH150H Specifications

General IconGeneral
Cooling Capacity144, 000 BTU
Refrigerant TypeR-410A
Phase3
Compressor TypeScroll
Weight920 lbs
StagesSingle
Sound Level78 dBA

Summary

Initial Setup and Safety

Shipping and Packing List

Details the contents of Package 1 and instructions for checking shipping damage.

General Installation Guidelines

Provides general guidance and supersedes local codes, emphasizing consultation with authorities.

Safety Precautions

Provides essential safety warnings regarding electrical shock, explosion, and proper handling of equipment.

Unit Clearances

Specifies required clearances around the unit for installation and service based on unit type.

Unit Support and Handling

Unit Support Requirements

Guidelines for installing the unit on non-combustible surfaces or approved roof frames for downflow discharge.

Handling Cautions

Important notices regarding refrigerant venting, construction site usage, and potential unit damage.

Installation Procedures: Ducts, Rigging, and Drains

Duct Connection

Guidance on connecting exterior ducts, joints, and openings, including insulation and weatherproofing.

Rigging Unit For Lifting

Instructions for safely rigging the unit for lifting, including detaching base protection and using proper lifting points.

Condensate Drains

Details on making condensate drain connections, including trap installation and venting requirements.

Gas Piping and Condensate Drains

Bottom Drain Connection Modification

Instructions for modifying the unit for bottom drain connection, including drilling and reassembly steps.

Connect Gas Piping

Guidance on connecting gas supply piping, considering local codes, pressure drops, and drip leg installation.

Gas Piping Testing and Safety

Pressure Test Gas Piping

Procedure for pressure testing gas lines, emphasizing caution to avoid damaging the gas valve.

Altitude and Electrical Connections

High Altitude Derate

Procedure for applying high altitude derate adjustments using a conversion sticker and referring to altitude adjustment tables.

Electrical Wiring and Connections

Details on routing field wiring, connecting power supplies, and specific wiring instructions for 208V units.

VFD Units on Unbalanced Voltage

Guidance for units with optional inverters operating on unbalanced three-phase power, including up-sizing.

Control Wiring and Thermostat Setup

Thermostat Location

Recommendations for locating the room thermostat to ensure accurate temperature readings.

Control Wiring Procedures

Instructions for routing and connecting thermostat wiring to the Unit Controller for proper operation.

Room Sensor Mode Operation

Information on operating the unit using a room sensor for temperature control, including wiring details.

Hot Gas Reheat Unit Wiring

Wiring instructions for humidity sensors or dehumidification inputs on hot gas reheat units.

Blower Operation and Adjustments

Blower Operation Modes

Details on operating the blower, including startup procedures, continuous vs. auto modes, and safety checks.

Blower Access for Service

Procedure for accessing the blower assembly by sliding the frame out of the unit for service.

Determining Blower CFM

Unit CFM Calculation

Methods for determining unit CFM using blower tables, static pressure, and RPM readings.

Blower Belt Tension and Alignment

Blower Belt Adjustment (No Tensioner)

Instructions for adjusting pulley alignment and belt tension for belts without a tensioner.

Checking Belt Tension

Procedure for checking belt tension by measuring span length and deflection force to prevent overtensioning.

Blower Data and Accessory Resistance

Belt Drive Kit Specifications

Specifications for factory-installed belt drive kits, including motor HP, drive kit number, and RPM range.

Power Exhaust Fan Performance

Data on power exhaust fan performance, correlating static pressure with air volume exhausted.

Accessory Air Resistance

Tables detailing air resistance values for various factory and field-installed options and accessories.

Drive Components and Cooling Start-Up

Drive Component Manufacturer Numbers

Tables listing manufacturer's numbers for drive components, with and without tensioners.

Cooling Start-Up Procedure

Instructions for initiating cooling start-up, including crankcase heater energization and thermostat settings.

R410A Refrigerant System Information

R410A Refrigerant Properties and Handling

Details on R410A refrigerant, including operating pressures, gauge requirements, and oil compatibility.

Refrigerant Stages Diagrams

Diagrams illustrating refrigerant flow for different coil types and fan configurations.

Refrigerant Charge Verification

Refrigerant Charge Check (All-Aluminum Coil)

Procedure for checking refrigerant charge using pressures and temperature, with specific examples.

Refrigerant Charge Verification (Fin/Tube Coil)

Refrigerant Charge and Check (Fin/Tube Coil & TXV)

Procedure for verifying refrigerant charge for Fin/Tube coils, using operating pressures and approach method.

Compressor Controls and Fan Operation

Compressor Protection Controls

Details on high pressure, low pressure, freezestat, and thermal protector switches for compressor safety.

Condenser Fan Operation Based on Temp

Explanation of how outdoor temperature affects condenser fan operation for units with two or three fans.

Gas Heat Start-Up Procedures

Gas Heat Safety Warnings

Critical safety warnings regarding electrical shock, explosion, smoke potential, and manual ignition prohibition.

Placing Unit In Operation

Steps for placing the unit into operation, including gas valve checks and igniter system.

Heating Operation and Adjustments

Gas Heating Sequence of Operation

Describes the sequence of events for gas heating, including inducer, ignition, and flame proving.

Limit Controls and Heating Adjustment

Information on factory-set limit controls and gas manifold pressures for heating adjustment.

Electric Heat Start-Up

Procedure for starting up electric heat options, including SCR controller setup and operation.

Blower Setup: Inverter and Direct Drive

Blower CFM Design Specifications

Guidance on entering design CFM values into the Unit Controller for various operating modes.

Damper Minimum Position Settings

Setting minimum damper positions for ventilation air volumes in occupied modes based on blower CFM.

Inverter Bypass Configuration

Configuration options for bypassing the VFD manually or automatically for constant air volume mode.

Blower Operation Modes and Damper Settings

Inverter and Direct Drive Operation Modes

Summary of cooling operation for inverter and direct drive blowers, including thermostat stage control.

Direct Drive Blower Start-Up Procedure

Procedure for setting blower speed, CFM, and damper minimum positions for direct drive units.

Hot Gas Reheat Operation and Refrigerant Routing

General Reheat Function

Explanation of how hot gas reheat provides dehumidification by routing hot gas to a reheat coil.

Refrigerant Routing Diagrams

Diagrams illustrating refrigerant flow for both reheat mode and standard cooling mode.

Service and Maintenance Procedures

Reheat Coil Valve and Setpoint

Details on the L14 reheat coil solenoid valve operation and adjusting the reheat setpoint.

Unit Inspection and Filter Maintenance

Guidance on annual unit inspection, filter checking, replacement, and lubrication requirements.

Gas Burner and Combustion Air System Maintenance

Gas Burner Inspection and Cleaning

Procedure for examining, cleaning, and checking the ignitor gap for gas burners.

Combustion Air Inducer Maintenance

Instructions for cleaning the combustion air inducer wheel and inlet louvers for optimal operation.

Heat Exchanger and Coil Cleaning

Gas Heat Exchanger Inserts and Cleaning

Information on gas heat exchanger inserts and procedures for cleaning evaporator and condenser coils.

Supply Air Blower Wheel Inspection

Guidance on annually inspecting the supply air blower wheel for accumulated dirt or dust.

Factory Unit Controller Settings

BACnet Module Settings

Instructions for setting up BACnet module integration, including MAC address and parameter configurations.

Room Sensor and Gateway Settings

Configuration steps for room sensor, CPC/LSE gateway settings, and network addresses.

BACnet Module Target Settings

Table of target settings for BACnet modules, covering compressor run time, reheat setpoint, and DCV parameters.

Configuration ID Settings

Configuration ID 1 Settings

Details on configuring ID 1 for Humiditrol, Economizer, Power Exhaust, and Air Flow Control options.

Configuration ID 2 Settings

Configuration ID 2 Settings

Details on configuring ID 2 for Air Flow Proving, Dirty Filter Switch, Load Shedding, and Phase Detection.

Start-Up Report and Checks

General Inspections and Checks

Sections for recording inspection results, voltage checks, and factory/field installed accessories verification.

Cooling System Checks

Fields for recording compressor rotation, amps, volts, ambient temp, pressures, and fan amps.

Heating System Checks

Sections for electric and gas heating checks, including limits operate, manifold pressure, and fuel type.

Blower and Accessory Checks

Checks for blower pulley alignment, belt tension, and accessory operations like economizer and power exhaust.

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