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Lennox ML193UHE Series

Lennox ML193UHE Series
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Page 1
© 2019 Lennox Industries Inc.
Litho U.S.A.
Corp. 1905
ML193UHE
Service Literature
ML193UHE SERIES UNITS
ML193UHE series units are high-efficiency gas fur
naces manufactured with Lennox DuralokPlust alumi
nized steel clamshell-type heat exchangers, with a stainless
steel condensing coil. ML193UHE units are available in
heating input capacities of 30,000 to 110,000 Btuh (8.8 to
32.2 kW) and cooling applications from 2 through 5 tons (7.0
through 17.6 kW). Refer to Engineering Handbook for proper
sizing.
Units are factory equipped for use with natural gas. A kit is
available for conversion to LPG operation. All ML193UHE
units are equipped with a hot surface ignition system. The
gas valve is redundant to assure safety shut-off as re
quired by C.S.A.
The heat exchanger, burners and manifold assembly can be
removed for inspection and service. The maintenance section
gives a detailed description on how this is done.
The ML193UHE can be “twinned” with a second unit. See
twinning kit 16W72 for information for two units to operate
as one, in a shared duct system controlled by a single ther
mostat.
All specifications are subject to change. Procedures outlined
in this manual are presented as a recommendation only
and do not supersede or replace local or state codes.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
Table of Contents
Specifications 2.................................
Optional Accessories 4..........................
Blower Performance Data 5......................
I-Unit Components 7............................
II Placement and Installation 20....................
III-Start-Up 39...................................
IV-Heating System Service Checks 40..............
V-Typical Operating Conditions 44.................
VI-Maintenance 45...............................
VII-Sequence of Operation and Flow Charts 48......
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a licensed professional HVAC in
staller (or equivalent), service agency or the gas sup
plier.
CAUTION
As with any mechanical equipment, contact with
sharp sheet metal edges can result in personal in
jury. Take care while handling this equipment and
wear gloves and protective clothing.

Table of Contents

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Lennox ML193UHE Series Specifications

General IconGeneral
ModelML193UHE Series
TypeGas Furnace
Efficiency RatingUp to 93% AFUE
Heating CapacityUp to 100, 000 BTU
StagesSingle-stage
Energy Star CertifiedYes
Fuel TypeNatural Gas
Blower TypeVariable Speed
Warranty5-Year Limited Warranty on covered components. This product may be eligible for valuable 10-Year Limited Extended Warranty coverage with product registration.
Cabinet TypeMulti-position
Warranty on covered components5-year limited warranty

Summary

SPECIFICATIONS

Gas Heating Performance

Lists heating input/output, temperature rise range, and manifold pressure for each model.

Connections

Details pipe sizes for intake, exhaust, and drain connections.

Indoor Blower

Specifies blower motor type, HP, and air volume range for different models.

I-UNIT COMPONENTS

ELECTROSTATIC DISCHARGE (ESD) Precautions and Procedures

Safety guidelines to prevent damage to electronic components from static discharge.

A-Control Box Components

Identifies the transformer, circuit breaker, and integrated ignition control within the control box.

Integrated Ignition Control (A92)

Covers the hot surface ignition system, its diagnostic LED, and troubleshooting codes.

Electronic Ignition

Details the electronic ignition system, including pre-purge and trial for ignition sequences.

B-Heating Components

Identifies key heating components like limit switches, heat exchangers, and gas valve.

Heat Exchanger

Details the primary and secondary heat exchanger construction and efficiency.

Combustion Air Pressure Switch

Details the pressure switch function for ensuring proper combustion air flow.

Replacing the Motor Module

Motor Module Installation

Steps for installing a new motor control module, including wiring and alignment.

II-PLACEMENT AND INSTALLATION

General Guidelines for Vent Terminations

General rules and recommendations for vent pipe terminations, including clearances and material protection.

Details of Intake and Exhaust Piping Terminations for Direct Vent Installations

Specifics on intake and exhaust pipe terminations for direct vent systems.

III-START-UP

A-Preliminary and Seasonal Checks

Pre-start-up checks including electrical, traps, and drains for safe operation.

B-Heating Start-Up

Procedures for safely starting the furnace for heating operation, including gas valve checks.

Gas Valve Operation

Instructions on safe operation, manual control, and troubleshooting of the gas valve.

Failure To Operate

Troubleshooting guide for common operational failures, including checks for thermostat, power, and blockages.

IV-HEATING SYSTEM SERVICE CHECKS

C-Testing Gas Piping

Procedures for testing gas piping connections for leaks using leak detection methods.

D-Testing Gas Supply Pressure

Steps to test gas supply pressure and flow rate using a gas meter clocking chart.

Supply Pressure Measurement

How to measure and check gas line supply pressure at the gas valve.

Manifold Pressure Measurement

Procedure for measuring manifold gas pressure to ensure correct combustion.

VI-MAINTENANCE

VII-WIRING DIAGRAM AND SEQUENCE OF OPERATION

SEQUENCE OF OPERATION

Describes the step-by-step operation of the furnace during heating cycles.

Troubleshooting: Heating Sequence of Operation

Flow chart and diagnostic codes for troubleshooting heating operational issues.

Troubleshooting: Cooling Sequence of Operation

Flow chart and diagnostic codes for troubleshooting cooling operational issues.

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